NASA Research In Space May Redesign Household Windows

March 05, 1997

Your household windows may one day have a whole new look -- one that saves energy and money -- but you won't be able to see it. NASA scientists at Marshall Space Flight Center in Huntsville, Ala. in collaboration with the Lawrence Berkeley National Laboratory in Berkeley, Calif. led by Dr. Arlon Hunt, are experimenting in space with a fascinating material called Aerogel.

Aerogel is the lightest solid material known -- only three times the density of air -- and has tremendous insulating capability. However, when made on the ground, it has a hazy or smoky appearance. NASA scientists are experimenting with Aerogel in space and believe that they may be able to learn how to make the foam-like material transparent. A host of new products may result for insulating windows that conserve energy and save money, by lowering heating and cooling costs.

Dr. David Noever, a member of Marshall's three-man Aerogel experiment team, believes results from recent space research indicate that they are on the right track to making the hazy material transparent enough to see through clearly. Aerogel is sometimes called "frozen smoke" because of its appearance. In its current form, Aerogel can be used to insulate the walls of houses and engine compartments of cars. It has also been used in the space program as the insulating material aboard the Mars Rover launched last December.

Discovered in the 1930s by a Stanford University researcher, it's the lightest solid known. A block the size of a human weighs less than a pound, but is able to support the weight of a subcompact car or about half a ton. "To make Aerogel clear is the challenge," said Noever. "Once you make it clear, it becomes a whole new product and it opens up a whole new world of applications. We're trying to advance technology through space research and then pass on the results to American industry for ground production."

A one-inch thick Aerogel window has the same insulation value as 15 panes of glass and trapped air -- which means a conventional window would have to be ten- inches thick to equal a one-inch thick Aerogel window.

Aerogel is a good insulator because of the material's large internal surface area. "Like the radiator in a car," said Raymond Cronise, a member of the Marshall Aerogel research team, "it disperses heat throughout its complex structure. It has so many sides and surfaces that if you could unfold a sugar cube-sized portion of Aerogel, it could cover a basketball court. This is why it disperses heat so well."

But no one is sure why Aerogel made on the ground is smoky, not clear. "We decided to take the challenge to space," said Cronise. Last April, NASA produced 16 test samples of Aerogel aboard a Starfire Rocket in a sub-orbital flight.

"We are very encouraged with the results from these tests," said Dr. Laurent Sibille, a staff scientist with the Universities Space Research Association and a member of the Marshall research team. "So far, the samples produced in microgravity indicate a change in the microstructure of the material compared to ground samples. These results were achieved after only seven minutes of low- gravity."

Noever said his Marshall team is preparing for the January 1998 launch of Space Shuttle Discovery, which will "fly our experiment up to where we'll be able to test Aerogel with longer exposure to low-gravity."

Low-gravity or microgravity research, a primary NASA mission, is executed by Marshall Center's Microgravity Research Program. "Microgravity research allows us to lift the veil of gravity in order to study physical processes that are ordinarily not visible, but are essential to an accurate and complete scientific understanding," said Dr. John Horack, assistant laboratory director for Space Science Communications at Marshall's Space Sciences Laboratory. "Aerogel," said Horack, "is a great example of how NASA research in space to generates scientific knowledge that can be used to improve the quality of life on Earth."

The Aerogel development project is managed by the Space Product Development program within the Microgravity Research Program. The goal of space product development is to facilitate the use of space for commercial products and services.

More information on Aerogel research in space can be found on the WWW at http://www.ssl.msfc.nasa.gov

NIH/National Human Genome Research Institute

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