Easier, faster, cheaper: A full-filling approach to making nanotubes of consistent quality

July 15, 2016

Just as many of us might be resigned to clogged salt shakers or rush-hour traffic, those working to exploit the special properties of carbon nanotubes have typically shrugged their shoulders when these tiniest of cylinders fill with water during processing. But for nanotube practitioners who have reached their Popeye threshold and "can't stands no more," the National Institute of Standards and Technology (NIST) has devised a cheap, quick and effective strategy that reliably enhances the quality and consistency of the materials--important for using them effectively in applications such as new computing technologies.

To prevent filling of the cores of single-wall carbon nanotubes with water or other detrimental substances, the NIST researchers advise intentionally prefilling them with a desired chemical of known properties. Taking this step before separating and dispersing the materials, usually done in water, yields a consistently uniform collection of nanotubes. In quantity and quality, the results are superior to water-filled nanotubes, especially for optical applications such as sensors and photodetectors.

The approach opens a straightforward route for engineering the properties of single-wall carbon nanotubes--rolled up sheets of carbon atoms arranged like chicken wire or honey combs--with improved or new properties.

"This approach is so easy, inexpensive and broadly useful that I can't think of a reason not to use it," said NIST chemical engineer Jeffrey Fagan.

In their proof-of-concept experiments, the NIST team inserted more than 20 different compounds into an assortment of single-wall carbon nanotubes with an interior diameter that ranged from more than 2 down to about 0.5 nanometers. Led by visiting researcher Jochen Campo, the scientists tested their strategy by using hydrocarbons called alkanes as fillers.

The alkanes, which include such familiar compounds as propane and butane, served to render the nanotube interiors unreactive. In other words, the alkane-filled nanotubes behaved almost as if they were empty--precisely the goal of Campo, Fagan and colleagues.

Compared with nanotubes filled with water and possibly ions, acids and other unwanted chemicals encountered during processing, empty nanotubes possess far superior properties. For example, when stimulated by light, empty carbon nanotubes fluoresce far brighter and with sharper signals.

Yet, "spontaneous ingestion" of water or other solvents by the nanotubes during processing is an "endemic but often neglected phenomenon with strong implications for the development of nanotube applications," the NIST team wrote in a recent article in Nanoscale Horizons.

Perhaps because of the additional cost and effort required to filter out and gather nanotubes, researchers tend to tolerate mixed batches of unfilled (empty) and mostly filled single-wall carbon nanotubes. Separating unfilled nanotubes from these mixtures requires expensive ultracentrifuge equipment and, even then, the yield is only about 10 percent, Campo estimates.

"If your goal is to use nanotubes for electronic circuits, for example, or for fluorescent anti-cancer image contrast agents, then you require much greater quantities of materials of consistent composition and quality," Campo explained, who was exploring these applications while doing postdoctoral research at the University of Antwerp. "This particular need inspired development of the new prefilling method by asking the question, can we put some passive chemical into the nanotube instead to keep the water out."

From the very first simple experiments, the answer was yes. And the benefits can be significant. In fluorescence experiments, alkane-filled nanotubes emitted signals two to three times stronger than those emitted by water-filled nanotubes. Performance approached that of empty nanotubes--the gold standard for these comparisons.

As important, the NIST-developed prefilling strategy is controllable, versatile and easily incorporated into existing methods for processing single-wall carbon nanotubes, according to the researchers.
Article: J. Campo, Y. Piao, S. Lam, C.M. Stafford, J.K. Streit, J.R. Simpson, A.R. Hight Walker and J.A. Fagan. 2016. Enhancing single-wall carbon nanotube properties through controlled endohedral filling.

National Institute of Standards and Technology (NIST)

Related Carbon Nanotubes Articles from Brightsurf:

How plantains and carbon nanotubes can improve cars
Researchers from the University of Johannesburg have shown that plantain, a starchy type of banana, is a promising renewable source for an emerging type of lighter, rust-free composite materials for the automotive industry.

New production method for carbon nanotubes gets green light
A new method of producing carbon nanotubes -- tiny molecules with incredible physical properties used in touchscreen displays, 5G networks and flexible electronics -- has been given the green light by researchers, meaning work in this crucial field can continue.

Growing carbon nanotubes with the right twist
Researchers synthetize nanotubes with a specific structure expanding previous theories on carbon nanotube growth.

Research shows old newspapers can be used to grow carbon nanotubes
New research has found that old newspaper provide a cheap and green solution for the bulk production of single walled carbon nanotubes.

Clean carbon nanotubes with superb properties
Scientists at Aalto University, Finland, and Nagoya University, Japan, have found a new way to make ultra-clean carbon nanotube transistors with superior semiconducting properties.

Dietary fiber effectively purifies carbon nanotubes
A dietary fiber can help separate out semiconducting carbon nanotubes used for making transistors for flexible electronics.

Why modified carbon nanotubes can help the reproducibility problem
Scientists at Tokyo Institute of Technology (Tokyo Tech) conducted an in-depth study on how carbon nanotubes with oxygen-containing groups can be used to greatly enhance the performance of perovskite solar cells.

Tensile strength of carbon nanotubes depends on their chiral structures
Single-walled carbon nanotubes should theoretically be extremely strong, but it remains unclear why their experimental tensile strengths are lower and vary among nanotubes.

New study reveals carbon nanotubes measurement possible for the first time
Swansea University scientists report an entirely new approach to manipulation of carbon nanotubes that allows physical measurements to be made on carbon nanotubes that have previously only been possible by theoretical computation.

Neural networks will help manufacture carbon nanotubes
A team of scientists from Skoltech's Laboratory of Nanomaterials proposed a neural-network-based method for monitoring the growth of carbon nanotubes, preparing the ground for a new generation of sophisticated electronic devices.

Read More: Carbon Nanotubes News and Carbon Nanotubes Current Events
Brightsurf.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.