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3D printing nickel single crystals using laser additive manufacturing technology

Researchers at NIMS and Osaka University successfully fabricate nickel single crystals with minimal crystalline defects, paving the way for widespread use in heat-resistant jet engine components. The technique eliminates grain boundaries, resulting in stronger high-temperature materials.

SourceNational Institute for Materials Science, Japan·JournalAdditive Manufacturing Letters·TypeExperimental study·DateJul 12, 2022

A computationally quick approach to predict molten droplet solidification on a solid surface

Researchers from Tokyo University of Science developed a computationally quick approach to predict molten droplet solidification on a solid surface. The model simulates the solidification process by considering the droplet behavior and heat transfer between the hotter droplet and cooler surface, replicating experiments with high accuracy.

SourceTokyo University of Science·JournalInternational Journal of Heat and Mass Transfer·TypeComputational simulation/modeling·DateOct 12, 2021

UVA materials science engineers strive to reduce emissions from aircraft engines

Researchers created a duplex bond coat approach that extends the life of engine components, protecting them from chemical reactions and water vapor. The new coating system uses ytterbium disilicate and hafnium oxide to create a stable and durable barrier against high temperatures.

SourceUniversity of Virginia School of Engineering and Applied Science·JournalActa Materialia·TypeExperimental study·DateAug 12, 2021

Robots with sticky feet can climb up, down, and all around

Researchers at Harvard University developed a micro-robot called HAMR-E that can climb on vertical and upside-down surfaces, allowing for non-invasive inspection of hard-to-reach areas of large machines. The robot uses electroadhesive foot pads and origami ankle joints to navigate complex environments, saving companies time and money.

New smart materials could open new research field

Researchers at Texas A&M University have discovered new smart materials that can work at extremely high temperatures, enabling improved fuel burn efficiency in jet engines. These materials also have the potential to reduce airplane noise over residential areas, offering a promising new application in various industries.

SourceTexas A&M University·JournalScripta Materialia·DateSep 4, 2018

Novel ash analysis validates volcano no-fly zones

A team of researchers from the University of Copenhagen and Iceland developed a protocol for rapidly providing air traffic authorities with data on volcanic ash risks. The new method can provide safety assessment information in under 24 hours, reducing the difficulty faced by aviation authorities during eruptions.

SourceUniversity of Copenhagen·JournalProceedings of the National Academy of Sciences·DateApr 26, 2011

Jet engine too hot? Schedule an MRI!

Researchers are using magnetic resonance imaging to analyze the mixing of hot and cool air in jet turbines, aiming to optimize bypass design and reduce coolant usage. This technique could lead to significant energy savings and improved performance, potentially slashing development time from years to just hours.

Coal-based jet fuel poised for next step

Researchers have developed a coal-based jet fuel, provisionally designated JP900, which produces almost the same Btu as conventional fuels. The fuel has improved flash point, lower viscosity, and higher smoke point, making it suitable for existing engines and interest both commercial and military users.