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All-weather 3D self-folding fabric for adaptive personal thermoregulation

08.18.25 | Shanghai Jiao Tong University Journal Center

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A sudden snow squall at noon, a scorching asphalt marathon, or an air-conditioned office that never quite gets the temperature right—these are the daily extremes our clothes were never built to handle. In a sweeping review published in Nano-Micro Letters , researchers from The Hong Kong Polytechnic University, led by Professor Dahua Shou, introduce a 3D self-folding knitted fabric that thinks like a thermostat. It toggles between radiative cooling and passive warming simply by stretching or relaxing, delivering year-round comfort without extra layers, without batteries, and without compromise.

Why Shape-Shifting Matters

Traditional “dual-mode” textiles either flip two layers like a reversible jacket or rely on bulky phase-change capsules. They add weight, trap sweat, and often fail halfway through a long day. The new fabric sidesteps every limitation by leveraging geometry itself . A single sheet of yarn is programmed—stitch by stitch—to curl into a 3-D accordion when relaxed, then flatten into a 2-D sheet when tugged. No hinges, no electronics, no extra seams.

Inside the Origami Thermostat

Warming Mode – 3-D Air Fortress

Cooling Mode – 2-D Radiator Sheet

Knitting the Future, Stitch by Stitch

From Lab Bench to Backcountry

Prototype garments—shirts, sleeves, and full jackets—have already logged field hours in Hong Kong’s 32 °C midday sun and 15 °C mountain dawns. Volunteers reported no clammy feel , even after 4 hours of cycling, thanks to the Coolmax backbone and micro-gaps between coated yarns. The fabric’s 176 g m -2 areal mass is lighter than a standard running tee, and the transition from 3-D to 2-D can be triggered by a simple cuff tug—no zippers, no gadgets.

Next Moves

The team is now embedding humidity-sensitive yarns that automate folding in high humidity (sweat) and unfolding when dry, moving toward a hands-free climate jacket . Military, disaster-relief, and commuter markets are already in discussion, with pilot lines slated for late 2025. Long-term, the same origami-knit logic could wrap EV battery packs, drone skins, or refugee shelters—anywhere the weather refuses to stay put.

Nano-Micro Letters

10.1007/s40820-025-01812-2

All-Weather 3D Self-Folding Fabric for Adaptive Personal Thermoregulation

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Contact Information

Bowen Li
Shanghai Jiao Tong University Journal Center
qkzx@sjtu.edu.cn

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How to Cite This Article

APA:
Shanghai Jiao Tong University Journal Center. (2025, August 18). All-weather 3D self-folding fabric for adaptive personal thermoregulation. Brightsurf News. https://www.brightsurf.com/news/86ZXRYR8/all-weather-3d-self-folding-fabric-for-adaptive-personal-thermoregulation.html
MLA:
"All-weather 3D self-folding fabric for adaptive personal thermoregulation." Brightsurf News, Aug. 18 2025, https://www.brightsurf.com/news/86ZXRYR8/all-weather-3d-self-folding-fabric-for-adaptive-personal-thermoregulation.html.