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A new post-processing route to improve tensile strength and ductility in 3d-printed alloys

A new post-processing route improves tensile strength and ductility in 3D-printed alloys by combining deep cryogenic treatment and laser shock peening. This method transforms the microscopic structure of 3D-printed metals, relieving internal stresses and enhancing mechanical resilience.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 22, 2025

"Fatigue" strengthen steels

Researchers from NIMS discovered that prior cyclic deformation improves the fatigue limit of steel by suppressing crack initiation. A novel pre-fatigue training technique successfully doubled the fatigue limit of high-strength martensitic steel, providing an effective alternative to tempering heat treatment.

SourceNational Institute for Materials Science, Japan·JournalAdvanced Science·TypeExperimental study·DateAug 26, 2025

Pusan National University scientists designed a new model to predict metal wear for safer, lighter cars and planes

Researchers at Pusan National University developed a hybrid model to predict metal wear in magnesium alloys, enabling safer, lighter designs. The model combines machine learning and physics to improve fatigue life prediction, offering greater predictive reliability for enhanced safety and longevity.

SourcePusan National University·JournalJournal of Magnesium and Alloys·TypeComputational simulation/modeling·DateDec 10, 2024

Balancing the seesaw: Simultaneously enhancing strength and elongation in metallic materials

A team of researchers from POSTECH has introduced a novel approach to balance strength and elongation in metallic materials. By using periodic spinodal decomposition, they created an alloy that boasts both high strength and high elongation, achieving a yield strength of 1.1 GPa with nearly the same elongation as before.

SourcePohang University of Science & Technology (POSTECH)·JournalNature Communications·DateJul 29, 2024

Super-elastic high-entropy Elinvar alloy discovered with potential for aerospace engineering

Researchers at City University of Hong Kong have discovered a super-elastic high-entropy Elinvar alloy that retains its stiffness even after being heated to 1000 K. The alloy's unique structure and chemical composition allow it to store a large amount of elastic energy, making it suitable for high-precision devices in aerospace enginee...

SourceCity University of Hong Kong·JournalNature·TypeExperimental study·DateFeb 9, 2022

Innovative design of titanium alloy with supreme properties by 3D printing

Researchers from City University of Hong Kong created a new titanium-based alloy using additive manufacturing, boasting unprecedented structures and properties. The alloy exhibits high tensile strength, excellent work-hardening capacity, and is up to 40% lighter than stainless steel, making it suitable for various structural applications.

SourceCity University of Hong Kong·JournalScience·TypeExperimental study·DateOct 22, 2021

Stress-free path to stress-free metallic films paves the way for next-gen circuitry

Researchers from Tokyo Metropolitan University have developed a method to create thin films of tungsten with minimal stresses using high power impulse magnetron scattering. This breakthrough technology enables efficient deposition of metallic films without heat treatment, opening up new possibilities for the electronics industry.

SourceTokyo Metropolitan University·JournalJournal of Applied Physics·DateJul 3, 2021

Conquering metal fatigue

A team of researchers at MIT has developed a novel material with a laminated nanostructure that reduces metal fatigue, allowing it to deform without spreading microcracks. This breakthrough could lead to improved structural components in industries such as aerospace and automotive.

Building better structural materials

A team of scientists has made a breakthrough in understanding how materials behave under stress, leading to the creation of stronger and longer-lasting materials. Nickel nanocrystals have been found to deform permanently under intense pressure, which could help physicists and engineers create more resilient materials.

How ion bombardment reshapes metal surfaces

Researchers developed a new model to understand collective behavior of defects during ion bombardment, revealing three mechanisms: dual layer formation, subway-glide mode growth, and adatom island eruption. This breakthrough enables predictive design capability for controlling surface patterns and stresses in nanotechnology products.

Glass you can build with

Researchers have developed metallic glass alloys with improved fatigue resistance, surpassing conventional metal alloys in both strength and durability. The breakthrough involves introducing a second phase of crystalline metal within the glass, which acts as a local arrest point to prevent crack propagation.

SourceDOE/Lawrence Berkeley National Laboratory·JournalProceedings of the National Academy of Sciences·DateMar 23, 2009

Ceramic/metal interface fracture toughness

Researchers evaluated the fracture toughness of Si3N4/S45C joints with interface cracks of different lengths. The specimen with a 4mm crack exhibited higher apparent fracture toughness due to reduced residual stress. Fracture propagation directions varied depending on crack length.