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New tri-layer electrolyte improves safety and lifespan of lithium-metal batteries

08.26.26 | Chonnam National University, The Research Information Management Team, Office of Research Promotion
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Lithium metal batteries (LMBs), that use pure lithium (Li) for their negative electrodes, are attracting significant attention due to their extremely high theoretical capacity. However, their practical applications are limited by low cycling stability and safety issues, arising from dendrite formation, electrolyte breakdown and uneven solid-electrolyte interface formation.

Solid-state electrolytes are a promising solution to address these challenges. They offer electrochemical stability, mechanical flexibility and manufacturing advantages. Despite these advantages, their practical implementation is hindered by low ionic conductivity, which impedes lithium-ion mobility and exacerbates interfacial issues with lithium-metal anodes.

Now, a research team led by Professor Mincheol Chang from the Department of Polymer Engineering and the School of Polymer Science and Engineering at Chonnam National University, South Korea, has now developed a new tri-layer composite solid electrolyte (CSE) that enhances ion transport and suppresses dendrite formation in LMBs. Prof. Chang explains “ Inspired by the natural adhesive proteins mussels use to stick to rocks, our tri-layer composite incorporates chemically active ceramic fillers with a flexible triblock copolymer, boosting ionic conductivity and mechanical strength. ” Their study was published in Volume 38, Issue 43 of Advanced Materials on August 03, 2026.

The proposed tri-layer architecture consists of soft outer layers made of a PEO/lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) matrix surrounding a central hard layer reinforced with polydopamine (PDA)-coated Li 7 La 3 Zr 2 O 12 (LLZO) particles as the ceramic additive and poly(ethylene glycol)-block- poly(propylene glycol)-block-poly(ethylene glycol) (PPP) as a ductile polymeric component. This tri-layered membrane was fabricated through solvent-assisted dispersion, tape casting, thermal lamination, and hot pressing.

The soft outer layers are designed offer intimate contact with electrodes and Li + transport channels. Meanwhile, the central PDA@LLZO-PPP layer forms a mechanically robust and highly conductive backbone. Specifically, the chemically active PDA-coated LLZO (PDA@LLZO) particles improve Li + - ion mobility through hydrogen bond-coupling between PDA and PEO chains and percolating conduction pathways. PDA also improves Li + -ion concentration by selectively interacting with TFSI - ions. The flexible PPP polymer reinforces the hybrid network, improving its mechanical elasticity while helping suppress lithium dendrite growth.

In experiments, the optimized CSE-30 design with 30% by weight of PDA@LLZO incorporation and equal layer thicknesses, achieved nearly four times higher ionic conductivity over plain PEO. It also demonstrated a high lithium transference number (a measure of efficient Li-ion transport) of 0.81. In symmetric cell tests, CSE-30 offered over 1000 hours of stable, dendrite free cycling. In full cell tests, it delivered an impressive capacity of 133.6 mAhg -1 with over 80% capacity retention after 1000 charging/discharging cycles.

Additionally, in a flexible pouch-cell configuration, even when the cell was folded or partially cut, it continued powering an LED, demonstrating both mechanical durability and functional reliability.

Our electrolyte is designed for next-generation lithium-metal batteries that can enable longer driving ranges for electric vehicles, safer batteries, flexible and wearable electronics, and long-cycle-life grid-scale energy storage, ” remarks Prof. Chang.

Overall, this innovative tri-layer design offers a practical blueprint for developing safer, longer-lasting batteries, paving the way for lithium-metal batteries in electric vehicles, consumer electronics, wearable devices, and grid-scale energy storage.

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Reference

Title of original paper: Surface-Functionalized LLZO-Incorporated Multilayer Composite Solid Electrolytes for Dendrite Suppression and Efficient Ionic Conduction in Lithium–Metal Batteries

Journal: Advanced Materials

DOI: 10.1002/adma.73879

About the institute
Chonnam National University (CNU), established in 1952, is one of South Korea's leading national universities located in Gwangju. Building on its founding commitment to cultivating leaders of integrity and professional excellence, CNU contributes to national development and global progress through the pursuit of knowledge, ethical responsibility, and inclusive excellence. Guided by the core motto “Truth, Creativity, and Service,” the university advances research, education, and public engagement that strengthen resilient societies, foster sustainable development, and promote the well-being of future generations. As a trusted partner in the global community, CNU remains dedicated to addressing complex challenges in an increasingly interconnected world.

Website: https://global.jnu.ac.kr/jnumain_en.aspx

About the author
Dr. Mincheol Chang is a Professor in the Department of Polymer Engineering and the School of Polymer Science and Engineering at Chonnam National University, South Korea. His group develops advanced solid-state polymer electrolytes for lithium- and sodium-metal batteries, integrating experimental electrochemistry with computational chemistry (DFT, AIMD, classical MD) and machine-learning-guided materials screening. This interdisciplinary approach underpins the group's work on chemically functionalized ceramic additives and multilayer composite architectures, aimed at overcoming the long-standing safety, conductivity, and interfacial stability challenges limiting the practical deployment of solid-state lithium-metal batteries.

Advanced Materials

10.1002/adma.73879

Experimental study

Not applicable

Surface-Functionalized LLZO-Incorporated Multilayer Composite Solid Electrolytes for Dendrite Suppression and Efficient Ionic Conduction in Lithium–Metal Batteries

3-Aug-2026

The authors declare no conflicts of interest.

Keywords

Article Information

Contact Information

Minji Son
Chonnam National University
mjson@chonnam.ac.kr

Source

This article is based on a news release from Chonnam National University, The Research Information Management Team, Office of Research Promotion. BrightSurf curates and republishes science news from research institutions worldwide; the original release is linked below.

How to Cite This Article

APA:
Chonnam National University, The Research Information Management Team, Office of Research Promotion. (2026, August 26). New tri-layer electrolyte improves safety and lifespan of lithium-metal batteries. Brightsurf News. https://www.brightsurf.com/news/12DG0QR1/new-tri-layer-electrolyte-improves-safety-and-lifespan-of-lithium-metal-batteries.html
MLA:
"New tri-layer electrolyte improves safety and lifespan of lithium-metal batteries." Brightsurf News, Aug. 26 2026, https://www.brightsurf.com/news/12DG0QR1/new-tri-layer-electrolyte-improves-safety-and-lifespan-of-lithium-metal-batteries.html.