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A breakthrough in state-of-charge estimation for battery management of electric vehicles

08.07.25 | Beijing Institute of Technology Press Co., Ltd

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In the rapidly evolving landscape of electric vehicles (EVs) and large-scale energy storage systems, accurate battery management remains a critical challenge. The state-of-charge (SOC) estimation—essentially how much "fuel" is left in your battery—has long been a complex engineering problem due to the dynamic nature of battery behavior under various conditions. Traditional methods often struggle with initial errors, cumulative inaccuracies, and sparse data collection scenarios, limiting their real-world applicability. This groundbreaking research introduces a novel approach that combines the gas-liquid dynamics model (GLDM) with an advanced filtering algorithm to overcome these persistent challenges.

The researchers from Huaiyin Institute of Technology present remarkable improvements in battery SOC estimation across multiple dimensions:

(1) Exceptional Accuracy: The proposed method achieves a maximum SOC error of just 0.016 (1.6%) under normal conditions—a level of precision critical for reliable EV range estimation.

(2) Unparalleled Error Recovery: When faced with a significant initial error of 50%, the new method corrects itself within just 5 seconds, while conventional approaches require over 100 seconds—a 20-fold improvement in recovery speed.

(3) Resilience to Battery Aging: Even when battery capacity deteriorates to 60% of its original value (a common scenario in aging EVs), the maximum SOC estimation error remains below 0.025 (2.5%), ensuring reliable performance throughout the battery's lifecycle.

(4) Robust Performance with Sparse Data: Unlike traditional methods that rapidly lose accuracy when sampling frequency decreases, the proposed approach maintains a slow linear growth in error. At a sampling period of 24 seconds—far longer than typical systems—the Root Mean Square Error (RMSE) remains at approximately 0.01, demonstrating exceptional stability.

This technological breakthrough opens doors to numerous advancements in electric mobility and energy storage: (1) Extended EV Range Confidence: More accurate SOC estimation means drivers can trust their vehicle's range indicators, reducing "range anxiety" and encouraging broader EV adoption. (2) Optimized Fast-Charging Systems: The method's ability to accurately track battery states could enable more efficient fast-charging protocols that maximize charging speed while preserving battery health. (3) Smart Grid Integration: Large-scale battery storage systems using this technology could provide more reliable grid services, enhancing the integration of renewable energy sources. (4) Next-Generation Battery Management: Future research could extend this approach to different battery chemistries like LiFePO4 and multi-cell battery modules, potentially creating a universal battery management solution. (5) Resource-Efficient Implementation: The computational efficiency of this method makes it suitable for implementation in existing battery management systems without requiring hardware upgrades.

This innovative SOC estimation method represents a significant leap forward in battery management technology. By combining the gas-liquid dynamics model with an advanced dual extended Kalman filter featuring a watchdog function, the research addresses the fundamental challenges that have limited battery management systems for years. As electric vehicles and renewable energy storage continue their rapid growth, this technology promises to enhance reliability, extend usable battery life, and ultimately accelerate our transition to sustainable transportation and energy systems.

Reference

Author: Biao Chen a c , Liang Song b , Haobin Jiang c , Zhiguo Zhao a c , Jun Zhu a , Keqiang Xu a

Title of original paper: A strong robust state-of-charge estimation method based on the gas-liquid dynamics model

Article link: https://www.sciencedirect.com/science/article/pii/S2773153724000458

Journal: Green Energy and Intelligent Transportation

DOI: 10.1016/j.geits.2024.100193

Affiliations:

a Jiangsu Key Laboratory of Traffic and Transportation Security, Huaiyin Institute of Technology, Huai'an 223003, China

b Faculty of Chemical Engineering, Huaiyin Institute of Technology, Huai'an 223003, China

c Automotive Engineering Research Institute, Jiangsu University, Zhenjiang 212013, China

Green Energy and Intelligent Transportation

10.1016/j.geits.2024.100193

Experimental study

Not applicable

A strong robust state-of-charge estimation method based on the gas-liquid dynamics model

18-Mar-2025

Keywords

Article Information

Contact Information

Ning Xu
Beijing Institute of Technology Press Co., Ltd
xuning1907@foxmail.com

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How to Cite This Article

APA:
Beijing Institute of Technology Press Co., Ltd. (2025, August 7). A breakthrough in state-of-charge estimation for battery management of electric vehicles. Brightsurf News. https://www.brightsurf.com/news/LRDEWWM8/a-breakthrough-in-state-of-charge-estimation-for-battery-management-of-electric-vehicles.html
MLA:
"A breakthrough in state-of-charge estimation for battery management of electric vehicles." Brightsurf News, Aug. 7 2025, https://www.brightsurf.com/news/LRDEWWM8/a-breakthrough-in-state-of-charge-estimation-for-battery-management-of-electric-vehicles.html.