Articles tagged with Manufacturing
Freeform optical components can offer optical design flexibility not possible with traditional optics, but presenting unique challenges for designers and manufacturers. Understanding manufacturing limitations early in the design process is crucial to ensure well-behaved surfaces.
A new study reveals that rooftop solar arrays can meet the entire electricity demand of up to 35% of US manufacturers, currently accounting for only 2.2% of the grid mix. The research investigates the feasibility of on-site solar panel installations across different regions and manufacturing sectors in the US.
Scientists have engineered plants to produce peptides with antibiotic activity against drug-resistant pathogens, which also enhances stability and prolongs activity. The resulting plants yield potent drugs at significantly lower costs than traditional methods, making them an environmentally friendly option for pharmaceutical production.
A new study from Cornell University found that the pharmaceutical industry can significantly reduce its environmental impact. The study analyzed the full life cycle of the HIV antiretroviral drug Tenofovir Disoproxil Fumarate (TDF) and found that energy usage is the biggest contributor to carbon emissions, accounting for up to 45% of t...
A POSTECH research team has successfully mass-produced metalenses for visible light, overcoming previous limitations in fabrication and efficiency. By combining photolithography and nanoimprint lithography, the team achieved high-speed production of high-performance lenses with improved efficiency up to 90%.
Researchers have engineered bacteria to combine natural enzymatic reactions with the carbene transfer reaction, producing new-to-nature carbon products that can be used in biochemicals and advanced biofuels. This breakthrough could reduce industrial emissions by providing sustainable alternatives to chemical manufacturing processes.
Researchers used ALD to create eco-friendly exhaust gas catalysts, lithium-ion battery coatings, and hydrogen fuel cells. The technology improves catalytic and energy material performance through precise control of film thickness and composition.
Researchers are working to develop battery cells that can be easily recycled, reducing the environmental impact of electric cars. The goal is to unlock the full potential of electric vehicles by reusing valuable materials in batteries.
A Texas A¼M researcher has received a $3M NSF grant to test 3D printing living matter for substituting petroleum-based plastics in packaging, furniture and construction industries. The project aims to create locally available materials that can generate domestic jobs.
Xiayun Zhao receives $657,610 NSF CAREER Award for her research in photopolymer additive manufacturing. She aims to develop a smart digital light processing method that uses two wavelengths to control curing and curb exposure, improving the accuracy and strength of printed parts.
Computational heuristics like Grey Wolf Optimizer and Whale Optimization Algorithm offer fast solutions to complex supply chain problems, providing accurate results within a shorter time frame. The research suggests these tools can be a valuable addition to supply chain management, especially in responding to unexpected disruptions.
The article discusses the fabrication and applications of van der Waals heterostructures (vdWHs), which have unique properties and potential for exploring condensed matter physics. Various strategies for fabricating vdWHs were developed in the past decade, leading to promising functionalities in diverse fields.
The City University of Hong Kong has developed a novel electron microscope that combines scanning and transmission electron microscope modes in a compact format. The device can produce high-resolution images in five minutes, enabling the study of atom dynamics and beam-sensitive materials.
Researchers at the University of Cambridge have developed a new method for making smart fabrics that is cheaper and more sustainable. They achieved this by weaving electronic components into conventional textiles using industrial looms, breaking away from traditional specialized microelectronic fabrication facilities.
Scientists have created a method to produce synthetic spider silk with eightfold higher yields than previous methods, making it a promising material for sustainable clothing production. The new silk fibers retain the desirable properties of enhanced strength and toughness while being lightweight.
Researchers from City University of Hong Kong and NREL developed a one-step solution-coating approach to simplify PSC manufacturing, resulting in high efficiency and stability. The new method reduces process complexity and cost, bringing PSCs closer to commercialization.
The new manufacturing process produces lightweight aluminum vehicle parts that lower costs and are more environmentally friendly. Researchers have shown that the Shear Assisted Processing and Extrusion (ShAPE) process can break up metal impurities in scrap without requiring an energy-intensive heat treatment step.
Researchers at KAUST have developed a sustainable method for producing butadiene, a key component of synthetic rubber, using the Lebedev process and modernized catalysts. The new approach eliminates the need for fossil reserves and reduces environmental impact.
Researchers at Tohoku University developed a method for creating molecular robots using artificial multicellular-like bodies made of phospholipids and synthetic surfactants. The technique allows for the assembly of micron-sized compartments that can combine to form heterogeneous structures with multiple functionalities.
A UK-based graphene company has formed a $1 billion deal with Quazar Investment Company in the UAE to commercialize graphene-based technologies, aiming to reduce CO2 emissions. The partnership will develop and produce premium, environmentally-friendly products using advanced materials.
Scientists have developed BiBurst mode, which groups femtosecond laser pulses in MHz envelopes to increase ablation speed and improve throughput. The technique achieves 23 times faster ablation of silicon without compromising quality.
Researchers at Kyoto University have successfully created silicon-based photovoltaics at room temperature using a hybrid PEDOT:PSS/silicon heterojunction. This breakthrough technology offers improved production speed and cost, with power generation efficiency above 10%. The new process has the potential to facilitate large-scale diffus...
Researchers at Duke University have produced the world's first fully recyclable printed electronics that replace hazardous chemicals with water in the fabrication process. The demonstration points to a path towards reducing environmental footprint and human health risks in the electronics industry.
A UCLA-led team developed foldable robots using conductive materials, overcoming chip weight and rigidity issues. The OrigaMechs can sense, analyze and act with precision in extreme environments, making them suitable for disaster response and space exploration.
The article explores knowledge gaps between laboratory and industrial manufacturing of batteries, highlighting the need for a shift in research priorities. Researchers propose new ways to design experiments that account for industry challenges, such as cost efficiency and impurity tolerance. The study aims to bridge the gap between fun...
Researchers at King Abdullah University of Science & Technology (KAUST) successfully integrated two-dimensional materials on silicon microchips, achieving high integration density, electronic performance, and yield. The resulting hybrid devices exhibit special electronic properties that enable low-power consumption artificial neural ne...
Researchers found that marketing diet or sugar-free versions does not increase overall turnover, but reducing package size leads to an increase in sales figures. Smaller packages also work better when marketed as a fun alternative.
The Minderoo-Monaco Commission on Plastics and Human Health issues a sweeping new report highlighting the far-reaching health hazards of plastics across their life cycle. The report examines the economic, health, environmental, and social costs associated with plastics from extraction to end states.
The institute aims to shorten the cycle required to design, manufacture, and test parts that can withstand space travel conditions. It will develop detailed computer models of additively manufactured parts using digital twins.
Researchers at Swansea University have created a low-cost and scalable method to manufacture fully printable perovskite photovoltaics using carbon ink. The devices achieved similar performance to conventional gold electrodes, with power conversion efficiencies of up to 14%.
Scientists create hybrid composite scaffolds with aligned nanofibrous architectures to improve cell seeding efficiency, proliferation rates, and morphogenesis. The findings have potential applications in tissue repairing and regenerative medicine.
The new technique allows for the production of a dozen different soft polymer material morphologies, including ribbons, nanoscale sheets, rods, and branched particles. By precisely controlling three sets of parameters during manufacturing, researchers can fine-tune the morphology of polymeric materials at the micro- and nano-scale.
The novel portable wireless sensing system measures strain and acceleration in real-time, generating a safety assessment report to prevent damage and ensure safe delivery. While effective, the system lacks real-time data management capabilities, requiring future development of a cloud-based monitoring system.
The National Science Foundation has awarded Arizona State University $90.8 million to advance x-ray science, including the construction of the world's first Compact X-ray Free Electron Laser. This technology will enable researchers to explore complex matter at atomic length and ultrafast time, paving the way for breakthroughs in human ...
A new study suggests that a sustainable plastics economy is possible by increasing recycling rates to 74% and using innovative production methods, such as carbon capture and utilization. This would require a fundamental shift in the way plastics are produced, consumed, and disposed of.
TUS researchers develop novel method to create multi-walled CNT wiring on plastic films under ambient conditions, enabling flexible devices and energy conversion devices. The proposed method produces high-quality wires with varying resistance values.
A new cybersecurity framework uses digital twin technology, machine learning, and human expertise to detect cyberattacks in manufacturing processes. The framework analyzes continuous data streams from physical machines and their digital twins to identify irregularities and flag potential threats.
The article reviews the outlook of atomic layer deposition (ALD) based oxide semiconductor thin film transistors (TFTs), highlighting four benefits: in-situ composition control, vertical structure engineering, chemical reaction and film properties, and insulator and interface engineering. Despite these advantages, challenging issues re...
Researchers create 'Lego-like' BIND interface to assemble stretchable devices with excellent mechanical and electrical performance. The interface allows for easy connection of modules, enabling the development of highly functional wearable devices or soft robots.
Scientists develop a statistical model to describe how particles of different sizes jam together, revealing a common structure that can improve spatial efficiency in various industries. The study's findings have significant implications for applications involving particulate matter, such as construction, medicine, and food manufacturing.
Researchers at Shenzhen University have developed a compact fiber optical nanomechanical probe (FONP) to measure in vivo biomechanical properties of tissue and even single cells. The high-precision mechanical sensing system enables accurate measurements with spring constants as low as 2.1 nanonewtons.
Researchers discuss the construction, properties, and applications of 2D/quasi-2D perovskite-based heterostructures. These heterostructures offer novel functionalities for photovoltaic solar cells, LEDs, and photodetectors.
A study found that communities experiencing sudden and significant job losses in manufacturing are less likely to engage in sustainability planning and meet sustainability-related goals. This is attributed to deep-rooted connections between industry and community identity, making it difficult for these communities to transition.
Researchers at Flinders University and Lao-Oxford-Mahosot Hospital-Wellcome Trust Research Unit developed a new DNA tracking technique to identify counterfeit antimalarial medicines. The 'pharmabiome' method analyzes environmental DNA (eDNA) found in fake medicine packaging, revealing differences between genuine and substandard tablets.
Researchers demonstrate the ability of GHz burst mode femtosecond laser pulses to create unique two-dimensional (2D) periodic surface nanostructures on silicon substrates. The GHz burst mode enhances ablation efficiency and quality compared to conventional single-pulse mode, enabling the formation of distinctive 2D LIPSS.
Lithium niobate (LN) is being developed to harness its exceptional properties for diverse future applications. LN photonic chips can transform industries beyond optical fibre communications by detecting signals in the infrared part of the spectrum.
Researchers at MIT have developed a method to fabricate ever-smaller transistors from 2D materials by growing them on existing silicon wafers. The new method, called nonepitaxial, single-crystalline growth, enables the production of pure, defect-free 2D materials with excellent conductivity.
A new optical coating system combines antifogging and antireflective properties, enhancing the performance of lidar systems and cameras. The technology, developed by Fraunhofer Institute for Applied Optics and Precision Engineering, has been tested in laboratory tests and has shown promising results.
Researchers at the University of Illinois have developed a novel design for powerful microbatteries that can power tiny devices with high voltage and energy density. The batteries, which are hermetically sealed and compact, use innovative packaging technology and dense electrodes to achieve unprecedented performance.
Scientists at the University of Adelaide have developed a new synthesizing approach to produce customized single-atom catalysts (SACs) using 3D printing techniques. SACs can be tailored for various industrial applications and offer a more cost-effective and simpler alternative to current approaches.
A new paper highlights the need for globally harmonized probiotic regulatory approaches, emphasizing the importance of comprehensive genomic characterization. It proposes a risk-tier system based on strain history and genome analysis, recommending more extensive testing for innovative strains before marketing.
Texas A&M researchers have developed a method to embed hidden magnetic tags in metal parts, providing a new tool to combat counterfeited goods. The technique uses metal additive manufacturing to create unique identifiers that can be read using a magnetic sensor device.
Researchers at POSTECH developed high-performance n-type semiconductor Bi2S3 and p-type Te semiconductor through thermal evaporation, reducing energy consumption and environmental impact. This method can be integrated into standard OLED manufacturing, lowering production costs and contributing to the growth of sustainable electronics.
Researchers at The University of Tokyo have developed a cheap and simple method to bond polymers to galvanized steel, resulting in lightweight and durable materials. The process involves pre-treating the steel with an acid wash and dipping it in hot water, creating nanoscale needle structures that allow for strong mechanical linkages.
Patent thickets and evergreening strategies hinder generic competition, leading to higher brand name drug prices. Generic entry can drop prices by 90%, affecting patient welfare. Patent expert Sean Tu advocates for a balanced patent system that promotes innovation while preventing monopolies.
A team of researchers at KAUST has developed a new method to replace toxic chlorinated solvents with plant-derived alternatives in organic solar cell manufacture. The study reveals that terpene-based solvents can be used without affecting the light-capturing performance of the cells, resulting in an 85% lower carbon footprint.
Researchers fabricated Li-S batteries with ultra-long cycle life over 2000 cycles via multifunctional separator design. The novel hollow and hierarchically porous Fe3O4 nanospheres effectively regulate LiPSs behavior, achieving high sulfur utilization and excellent electrochemical performances.
Researchers have successfully fabricated bifunctional flexible electrochromic supercapacitors using silver nanowire flexible transparent electrodes. The devices can exhibit color changes to display energy status, offering potential for smart windows and wearable electronics. With excellent stability and high areal capacitance, these fl...
The study investigates the anisotropy dependence of damage evolution and material removal behaviors in ultra-precision machining of MgF2 single crystals. The research team developed a stress field model, revealing that plastic deformation and cleavage fracture mechanisms were activated depending on the crystal orientation.
MIT engineers create ultralight fabric solar cells that can generate 18 times more power-per-kilogram than conventional solar cells, making them ideal for wearable power fabrics or deployment in remote locations. The technology can be integrated into built environments with minimal installation needs.