Articles tagged with Manufacturing
A team of researchers from City University of Hong Kong and Shanghai Jiao Tong University has developed a novel aluminium alloy with unprecedented fatigue resistance using advanced 3D printing techniques. The new alloy, called NTD-Al, surpasses the fatigue strength of high-strength wrought Al alloys and conventional metals.
Recent progress in metallic powders characterization, preparation, and reuse for laser powder bed fusion (L-PBF) enhances printing consistency and reduces costs. Novel cost-effective methods like fluidized bed and cold mechanically derived method are emerging to prepare powders.
The company will use the funding to develop a novel method to produce high-accuracy optical encoders, which are crucial for modern automation and robotics systems. The goal is to enable the manufacturing of complex next-generation products with precision positioning and motion control.
Producing new plastic via advanced recycling of post-use plastic reduces GHG emissions by 18-23% and fossil energy use by 65-70%. The study analyzed 2017-2021 data from eight companies and found a further 40-50% reduction when factoring in current end-of-life practices.
The University of Houston has received $5 million in DOE funding to develop high-performance superconducting tapes. The project aims to improve manufacturing efficiency and reduce costs, enabling the technology's widespread adoption in clean energy applications.
Recent research highlights the excellent electrochemical performance of critical 3D printing materials in rechargeable batteries. The study outlines the typical characteristics of major 3D printing methods used in fabricating electrochemical energy storage devices and discusses crucial materials for 3D printing of rechargeable batterie...
A study by the University of Exeter found that hot weather reduces workers' productivity even in climate-controlled factories. Productivity dropped by 0.83% for every 1°C increase in outdoor temperature, resulting in a worker producing 22.6 to 33.4 fewer wafers.
The Keck School of Medicine of USC has received a $2 million grant from the California Institute of Regenerative Medicine to further enhance its cutting-edge cGMP Laboratory. The funding will support the adoption of advanced technologies, including an electronic quality management system and optimized cell therapy manufacturing processes.
Researchers have developed a new semiconducting material called multielement ink that can be processed at low temperatures, paving the way for more sustainable semiconductor industry. The breakthrough enables faster and lower-energy production of semiconductors, which could significantly reduce carbon emissions.
A new strategy optimizes optical and electrical characteristics of thin c-Si solar cells, improving conversion efficiency by 28% compared to industrial thick counterparts. The proposed design uses a layer transfer method and metal nanofilms for enhanced light absorption and surface passivation.
A team of UC researchers, led by Ashley Kubley, have received a $2.5 million state grant to continue research on improving firefighter protective gear. The project aims to develop a firefighter jacket liner that brings down body temperature through advanced cooling technology and protects against external hazards.
The University of Texas at Dallas will develop and commercialize new battery technologies, enhance domestic raw material availability, and train workers for the expanding battery industry. The Energy Storage Systems Campus will leverage $200 million in private capital.
The UNIST team successfully fabricated high-quality Te thin films without heat treatment at low temperatures, achieving perfect atom arrangement. The developed process enables precise thickness control and uniform deposition on wafer-scale, suitable for various electronic devices.
Most Ohio students who complete manufacturing-related credentials do not end up employed in the sector, highlighting a challenge for policymakers seeking to create more U.S. manufacturing jobs. Despite higher wages, workers in other fields earn less than those pursuing a manufacturing career.
Scientists have successfully fabricated centimeter-scale transition metal dichalcogenide field-effect transistors with low ohmic contact resistance close to the quantum limit. The devices exhibited an ultrahigh current on/off ratio of ~10^11 at 15 K, outperforming previous values.
The Graphene Flagship project has produced significant contributions to Europe's GDP and GVA, with an estimated return on investment of 14.5-fold. By 2030, the project aims to create over 81,000 jobs internationally.
Scientists create a design that enables simultaneous presentation of photothermal, thermal conductive, and superhydrophobic properties, achieving record-high defrosting efficacy. The innovative assembly enhances de-icing and defrosting efficiency, reducing overall defrosting durations by 2-3 times.
Scientists at Nanyang Technological University have developed a sustainable method to produce lactic acid using discarded jackfruit seeds. The new process is cheaper and more efficient, reducing waste and environmental impact while addressing rising production costs.
A Texas A&M University team is exploring 3D printing to create tailored medication dosage and tablet size for young children, addressing the need for greater flexibility in administering medications. The project aims to maintain drugs' integrity and effectiveness while advancing the field of pharmaceutical manufacturing.
The University of Missouri is using a $1 million grant to develop an Industry 4.0 lab, providing engineering students with hands-on learning experiences in the latest industrial revolution's technology-centered job market. The lab will integrate skills at a higher level and keep students at the state-of-the-art level for industry.
Scientists have demonstrated techniques to fabricate layered semiconductors with suitable bandgap and band structure, offering a new class of materials in photoelectronic applications. Heterogeneous integration of TMDs and traditional semiconductors enables the exploration of next-generation electronic and optoelectronic devices.
Researchers developed a water-soluble nanoimprint mold to overcome challenges in metasurface fabrication. The novel approach enables high-resolution and high aspect ratio results at an affordable cost.
Researchers develop low-cost 3D nanoprinting system with nanometer-level accuracy for printing microlenses, metamaterials, and micro-optical devices. The system uses a two-step absorption process and integrated fiber-coupled laser diode, making it accessible to scientists beyond optical experts.
The partnership supports 13 startups, most of which are new to East Tennessee, providing training, mentoring, and connections with regional government agencies and industry. The combined program aims to grow Knoxville's entrepreneurial community and strengthen its clean energy innovation ecosystem.
Researchers at the University of Tokyo have developed a continuous-flow manufacturing method for producing cefazolin, an essential antibiotic. This new approach reduces time, cost and waste, making it ideal for flexible production and improving global health access.
Researchers found a U-shaped effect on profit margins due to the relationship between reducing costs, developing new processes, and innovating products. Initially, firms focus on cost reduction, but as robot adoption increases, they shift to product innovation, leading to higher profits.
The seventh cohort of Innovation Crossroads aims to develop transformative energy technologies. Cohort 7 fellows are creating innovative solutions for plastic waste recycling, energy storage, and wind turbine blade production.
Anu, a startup company founded by Purdue University alumni, has received a $200,000 Indiana Manufacturing Readiness Grants award to mass manufacture its aeroponic seed pod consumables. The funding will enable the company to scale its sustainable platform for consumers, supplying growers with recurring seed pod subscriptions.
A team of roboticists developed a 3D printed soft robotic gripper that can pick and release objects without electronics. The device is printed in one go and features built-in gravity and touch sensors.
Researchers have developed ultra-thin and flexible 2D biochemical sensors with high sensitivity for detecting target substances, revolutionizing sensing technology. However, integrating these sensors into comprehensive systems for large-scale industrial manufacturing poses significant challenges.
A new approach boosts light absorption in thin silicon photodetectors with photon-trapping structures, increasing the absorption efficiency over a wide band in the NIR spectrum. The findings demonstrate a promising strategy to enhance the performance of Si-based photodetectors for emerging photonics applications.
Researchers found that most microbial pairs fail to coexist, challenging the long-held hypothesis that every pair of microbes must also coexist in a bigger community. This study highlights the need for new predictive tools to engineer successful microbial communities, essential for biotechnology applications.
A team of researchers at Texas A&M University is developing a new method for understanding metal behavior under extreme conditions using metal cutting, a traditional manufacturing tool. The process involves shearing or deforming the metal to extreme levels under high rates and can provide fundamental information on material strength an...
The project aims to develop a sustainable hemp-based supply chain in Pennsylvania, focusing on manufacturing and deployment of bio-based products. The goals include reducing greenhouse gases through carbon capture strategies and promoting diversity and inclusion.
Researchers at MIT are developing a continuous mRNA manufacturing platform to improve vaccine development and production. The pilot-scale system aims to reduce costs, increase efficiency, and facilitate collaboration in the biopharmaceutical industry.
A new approach enables the precise transfer of thousands of microscopic semiconductor devices in a single shot, paving the way for large-scale arrays of optical components. The method is scalable, inexpensive, and can be used to manufacture micro-LED displays with high accuracy and resolution.
A team of researchers at Harvard University has developed a compact, soft pump that can power soft robots in various applications. The pump uses dielectric elastomer actuators and can control pressure, flow rate, and flow direction, making it suitable for biomedical settings.
Researchers developed a new approach to create a wideband microwave absorption metamaterial using ultraviolet lasers, achieving high absorption performance and control over electrical and magnetic properties. The process enables mass production of complex structures without post-treatment.
Increased US-China trade created net welfare gains, but unequal distribution among winners and losers. The 2018 trade war reversed these gains and had modest positive effects on some industries and states.
Researchers have found that industrial sources of nitrous oxide emissions can be readily abated with existing technology. The study suggests that low-cost technologies already exist to reduce nitrous oxide emissions to nearly zero, providing a double benefit for the environment and humanity by also protecting the ozone layer.
Researchers have developed a method to produce pharmaceutical precursors from biorenewable β-pinene, a waste by-product from the paper industry. They successfully created paracetamol and ibuprofen using this compound, presenting a potential alternative to crude oil-based products.
Researchers at Nagoya University developed an AI-based technique to predict crystal orientation in polycrystalline materials, revolutionizing the industry. The method uses optical photographs and reduces measurement time from 14 hours to 1.5 hours, enabling large-area materials analysis.
The WVU Pollution Prevention Program provides customized source reduction solutions, training, and digital technologies to minimize waste. The program aims to help businesses achieve carbon neutrality through data-driven modeling and AI-powered adjustments.
The technique has the potential to overcome major shortcomings associated with conventional bioprinting, allowing real-time wound treatment and immediate anastomosis with native tissue. However, challenges remain, including integration with surrounding tissues and limited access to defect sites in articular joints.
The Lehigh University Industrial Assessment Center will conduct energy audits for manufacturing plants in the mid-Atlantic region, providing real-world training for students and professionals. The center aims to reduce industrial emissions and improve manufacturing competitiveness while enhancing workforce development in disadvantaged ...
Researchers have developed a new manufacturing pipeline to simplify and advance high-value manufacturing of tissue-compatible organs, reducing costs and increasing efficiency. This breakthrough aims to address the dire need for artificially engineered organs and tissue grafts, potentially saving thousands of lives in the UK.
Scientists have developed a novel mechanochemistry method that can manufacture chemicals without toxic solvent waste, reducing energy consumption and pollution. The technique uses organic chemistry and nanotechnology to push molecules together and create chemicals.
Researchers at Huazhong University of Science and Technology have developed a systematic review of laser powder bed fusion (LPBF)-fabricated NiTi alloys. The study highlights the effect of process parameters on printability, mechanical properties, and functional behaviors of NiTi shape memory alloys. These findings provide evidence for...
Researchers developed a novel printing method that controls the precise deposition of bioink in embedding medium, achieving accurate and homogeneous structures. The method enables the creation of complex three-dimensional structures with multiple materials, which has potential applications in manufacturing heterogeneous tissue models.
A new analysis of secret industry documents reveals that the chemical industry knew about the dangers of PFAS but failed to disclose this information to the public and regulators. The study examines how the industry used tactics to delay public awareness and regulations, with devastating consequences for human health and the environment.
A new study finds that placing discounted products next to regularly priced items can have both negative and positive effects on demand for other products. The Negative Proximity Effect decreases the sales of proximal products, while the Positive Proximity Effect increases their sales.
Researchers have developed strong and ductile titanium alloys by integrating alloy and 3D-printing process designs, enabling new sustainable applications in aerospace, biomedical, and energy technologies. The breakthrough utilizes circular economy thinking to produce alloys from industrial waste and low-grade materials.
Researchers at Nagoya University have developed a new technology to fabricate high-quality nanosheet films in about one minute. The method uses an automated film-forming process that produces neatly tiled monolayer films with no gaps between the nanosheets.
Researchers suggest sharing smaller, lightweight EVs to manage resource use in EV batteries. They found that reducing material supply risks requires systemic approaches and investments in new battery technologies.
A new study links disproportionate siting of PFAS sources near watersheds serving communities with higher proportions of Black and Hispanic/Latino residents. The research suggests that regulating PFAS releases and ensuring safe drinking water is crucial in protecting public health, particularly in vulnerable communities.
Freeform optical components can offer optical design flexibility not possible with traditional optics, but presenting unique challenges for designers and manufacturers. Understanding manufacturing limitations early in the design process is crucial to ensure well-behaved surfaces.
A new study reveals that rooftop solar arrays can meet the entire electricity demand of up to 35% of US manufacturers, currently accounting for only 2.2% of the grid mix. The research investigates the feasibility of on-site solar panel installations across different regions and manufacturing sectors in the US.
Scientists have engineered plants to produce peptides with antibiotic activity against drug-resistant pathogens, which also enhances stability and prolongs activity. The resulting plants yield potent drugs at significantly lower costs than traditional methods, making them an environmentally friendly option for pharmaceutical production.
A new study from Cornell University found that the pharmaceutical industry can significantly reduce its environmental impact. The study analyzed the full life cycle of the HIV antiretroviral drug Tenofovir Disoproxil Fumarate (TDF) and found that energy usage is the biggest contributor to carbon emissions, accounting for up to 45% of t...
A POSTECH research team has successfully mass-produced metalenses for visible light, overcoming previous limitations in fabrication and efficiency. By combining photolithography and nanoimprint lithography, the team achieved high-speed production of high-performance lenses with improved efficiency up to 90%.