Articles tagged with Manufacturing
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A new method for detecting defects in additively manufactured components uses deep machine learning, generating synthetic defects for training and testing on physical parts. The algorithm accurately identifies hundreds of defects, even those unseen by the model before.
Researchers have developed a two-step process to convert carbon dioxide into acetate and ethylene, which can be used in food production and plastics. The tandem CO2 electrolysis produces high concentration and purity, addressing engineering challenges and making the system resilient against industrial impurities.
A new study found that biodegradable teabags made from polylactic acid (PLA) can take years to break down in soil and cause harm to earthworms. The research highlights the need for clear disposal information on product packaging, as many manufacturers are not providing accurate guidance.
Researchers at North Carolina State University have developed a technique that automates quality control during the finishing process of 3D printed metal machine parts. This approach allows users to identify potential flaws without removing parts from equipment, making production time more efficient.
Canadian researchers have developed a new 3D printing method called blurred tomography that can rapidly produce microlenses with commercial-level optical quality. The method uses projected light to solidify a light-sensitive resin in specific areas, allowing for rapid prototyping of optical components.
Researchers developed a novel 3D printing technology that can print multi-material tubular structures as thin as 50 micrometers. The technology, called Polar-coordinate Line-projection Light-curing Production (PLLP), uses a rotating mandrel and patterned light illumination to create complex structures.
Research at Tampere University aims to develop adaptable safety systems for autonomous off-road mobile machinery. The framework focuses on ensuring public safety without compromising technological advancements, incorporating a human-in-the-loop safety option.
Researchers propose a new strategy to further enhance the performance of gas sensors using single-atom catalysts. The review discusses the application, structure, and principles of semiconductor-based gas sensors, as well as the mechanisms through which single-atom catalysts improve gas sensitivity.
Eric Markvicka is developing a manufacturing approach to produce novel liquid metal mixtures with enhanced properties, including thermal and electrical conductivity. These mixtures can be used in additive manufacturing and accelerate momentum toward 4D printing, enabling the creation of machines that mimic biological organisms.
Researchers developed a novel temperature-dependent viscosity mediated strategy to control Bi dopant deactivation during fiber drawing. A borate glass system with faster viscosity changing rate was created, resulting in the first demonstration of on-off gain in a Bi-doped borate fiber system.
Scientists at Shandong University have created a novel approach to fabricate high-performance NiTiNb shape memory alloys using laser powder bed fusion. The in-situ alloying process yields good mechanical and functional properties, surpassing conventional casting methods. By integrating material synthesis and structure forming, research...
A new study reveals that Global North countries' outsourcing of energy-intensive industrial processes to the Global South leads to greater carbon emissions and environmental damage. The researchers urge both regions to work together to address this issue, promoting energy equity and sustainability.
A new 3D printer developed by researchers at MIT and NIST can automatically identify the parameters for printing with unknown materials. This allows for the use of renewable or recyclable materials that were previously difficult to characterize, reducing the environmental impact of additive manufacturing.
Research by a team at Pohang University of Science & Technology found that impurities in lithium raw material can enhance process efficiency and prolong battery lifespan, reducing costs and emissions by up to 19.4% and 9.0%, respectively.
University of Illinois Chicago engineers have developed a new ammonia production process that meets several green targets. The process combines nitrogen gas and ethanol with a charged lithium electrode, producing ammonia at low temperatures and regenerating materials with each cycle. If scaled up, the process could produce ammonia at 6...
A new study by North Carolina State University found that smart utility meters can improve energy efficiency in manufacturing, but only if managers actively use the technology. The research used event system theory to understand the impact of proactive changes on business outcomes.
A new study compares ancient and modern whole milk powders, revealing surprisingly similar compositions despite advancements in dairy production. The analysis of a 100-year-old Antarctic sample shows that key nutrients and protein structures remain largely unchanged.
Researchers from Tsinghua University propose a novel process to convert cutting chips into unique microstructures, transforming waste into valuable materials. The finding has potential applications in enhanced heat transfer, anti-icing, and antibacterial properties.
A WVU study found that treating work like a game improves workers' productivity and engagement, but also increases stress levels. Gamification can boost completion times for repetitive tasks, but may push employees past their tolerance threshold, leading to frustration and physical demands.
Researchers at WVU are developing solid oxide electrolysis cells (SOECs) to split water into hydrogen and oxygen, with the goal of cutting production costs to $1 per kilogram. The projects focus on improving SOEC design and manufacturing processes to increase efficiency and reduce energy consumption.
Researchers have created a method to make fully recyclable polymers from plant cellulose, which can replace some plastics and reduce plastic pollution. The new polymers have various structures that offer different applications, including high-performance materials for optical, electronic, and biomedical uses.
A new technique for producing polymer solid electrolytes has been developed, eliminating the need for vacuum heat treatment and increasing production speed by 13-fold. This method ensures consistent thickness and surface quality of polymer solid electrolytes, ideal for battery production.
A study by Michigan Medicine found that recreational activities such as golfing, gardening, and woodworking may increase the risk of developing amyotrophic lateral sclerosis (ALS) in men. The study surveyed over 700 individuals with and without ALS to assess their hobbies and non-work related activities.
Researchers have introduced a more efficient processing technique that enables scalable fabrication of custom microscale particles for applications in drug delivery, microelectronics, and abrasives. This process, called roll-to-roll CLIP, achieves unprecedented fabrication rates while preserving high resolution.
A team of UCF researchers has received a $1.5 million grant from the US Department of Energy to develop a novel metallization process for solar cells. The goal is to increase efficiency and lower production costs, making solar energy more accessible.
The study identifies three patterns of resilience: adjusting, absorbing, and adopting, each with strengths and weaknesses. Strategies include flexible deadlines, margins, bite-sized shifts, patience, and recognizing time as a fundamental element for dealing with environmental changes.
Scientists at NUS developed an AI-enabled atomic robotic probe to fabricate carbon-based quantum materials at the atomic scale. The CARP concept utilizes deep neural networks to autonomously synthesize open-shell magnetic nanographenes with precise engineering of their π-electron topology and spin configurations.
Researchers developed an AI-driven lab called Fast-Cat that uses artificial intelligence to provide in-depth analyses of catalytic reactions. The tool conducts high-temperature gas-liquid reactions and analyzes results to determine how different variables affect the outcome of each experiment.
Researchers at RMIT University created a 50% stronger titanium lattice cube than the strongest alloy of similar density used in aerospace applications. The material's unique lattice structure design distributes stress evenly, making it suitable for medical devices, aircraft, and rocket parts.
Researchers have developed a method called mask wafer co-optimization (MWCO) that allows for the creation of curved shapes using variable-shaped beam mask writers. This technique reduces wafer variation by 3x and improves the process window by 2x compared to existing methods.
Researchers at Nanyang Technological University, Singapore, have created soft electronic sensors that can detect bioelectric signals from skin, muscles, and organs. These sensors empower individuals with limb disabilities to control robotic prostheses, machinery, and motorized wheelchairs using alternative muscle movements.
The study identifies areas with high carbon footprints, including those reliant on fossil fuels and manufacturing, highlighting the need for targeted economic assistance programs. The research provides a precise way to assess industrial composition, helping policymakers incorporate considerations into future policies.
Researchers introduce trehalose into hydrogels to form hydrogen bond interactions, improving dehydration resistance, lubrication performance, mechanical properties, and manufacturing accuracy. This discovery proposes a new design principle for high-precision manufacturing of hydrogel materials.
Researchers propose using waste materials like agricultural residues and old cotton textile waste to produce regenerative textiles. The study evaluates the potential of these waste sources for textile applications, identifying soybean, wheat, rice, sorghum, and sugarcane residues as suitable candidates.
Researchers at DOE's Pacific Northwest National Laboratory have discovered that adding a small amount of solid carbon to copper boosts its ability to conduct electricity. The findings could lead to more efficient electricity distribution, as well as more efficient motors for electric vehicles and industrial equipment.
A team of researchers at Ghent University and imec developed a silicon photonic temperature sensor that measures up to 180°C. The sensor was realized in the framework of the European SEER project, where partners focus on integrating optical sensors in manufacturing routines for composite parts.
McGill researchers have developed capillaric chips that can be 3D-printed in 30 minutes, enabling on-the-spot testing and potentially making diagnostic tests more accessible. The technology has the potential to speed up diagnoses, enhance patient care, and usher in a new era of accessible testing.
A team of researchers at EPFL has successfully challenged the reliability of acoustic monitoring for detecting defects in laser additive manufacturing. By analyzing shifts in the acoustic signal during regime transitions, they identified defects in real-time, providing a cost-effective solution to improve product quality and integrity.
Researchers in Panama have created a novel insulation material using rice husk and cellulose, reducing plastic consumption and greenhouse gas emissions. The material has competitive thermal conductivity compared to natural and recycled insulation materials.
Researchers developed a novel laser-induced hydrothermal reaction method to grow binary metal oxide nanostructures and layered-double hydroxides on nickel foams. This technique improves the production rate by over 19 times while consuming only 27.78% of the total energy required by conventional methods.
A novel contamination-detection method enables faster and safer T-cell therapy production, reducing the risk for patients and speeding up treatment. The method uses cutting-edge technology to identify harmful microorganisms within 24 hours.
A computational study conducted by Brazilian researchers found that current density and active species concentration are the main variables affecting capacity loss. The approach successfully mitigated cross-contamination, providing an optimal flow between electrolyte tanks under different operating conditions.
Researchers have developed additively manufactured Ti-Ta-Cu alloys that exhibit improved biocompatibility and bacterial resistance, making them a promising alternative to traditional Ti6Al4V implants. The alloys were found to display remarkable synergistic effects in improving both in vivo biocompatibility and microbial resistance.
A new technology enables the printing of complex robots with soft, elastic, and rigid materials in one go. This allows for the creation of delicate structures and parts with cavities as desired.
Bio-TCV, a typhoid conjugate vaccine developed by IVI and Bio Farma, has been licensed in Indonesia following marketing approval from BPOM. The vaccine is expected to provide protection against typhoid fever as early as 9 months of age.
Researchers introduced a cost-effective solution to correct tilt and curvature errors in two-photon polymerization 3D printing. The method uses Fourier scatterometry, which offers lower uncertainties than traditional methods, resulting in improved image quality and precision.
Researchers from Tsinghua University provide an overview of biofabrication methods for single-cell feature building blocks to reconstruct engineered living systems. The techniques aim to replicate natural tissues with precise control over microenvironment and structure, benefiting biomedicine applications.
A new method for 3D printing metal allows for controlled structural modifications without heating and beating, reducing post-production alteration requirements. The technique enables the production of strong and tough metals with comparable performance to traditional methods.
The University of Texas at San Antonio has been selected to establish a Secure Manufacturing Tech Hub with a $500,000 grant from the US Economic Development Administration. The consortium aims to grow a skilled workforce, enhance business competitiveness, and promote secure manufacturing strategies across South Texas.
A team of researchers from City University of Hong Kong and Shanghai Jiao Tong University has developed a novel aluminium alloy with unprecedented fatigue resistance using advanced 3D printing techniques. The new alloy, called NTD-Al, surpasses the fatigue strength of high-strength wrought Al alloys and conventional metals.
Recent progress in metallic powders characterization, preparation, and reuse for laser powder bed fusion (L-PBF) enhances printing consistency and reduces costs. Novel cost-effective methods like fluidized bed and cold mechanically derived method are emerging to prepare powders.
The company will use the funding to develop a novel method to produce high-accuracy optical encoders, which are crucial for modern automation and robotics systems. The goal is to enable the manufacturing of complex next-generation products with precision positioning and motion control.
Producing new plastic via advanced recycling of post-use plastic reduces GHG emissions by 18-23% and fossil energy use by 65-70%. The study analyzed 2017-2021 data from eight companies and found a further 40-50% reduction when factoring in current end-of-life practices.
The University of Houston has received $5 million in DOE funding to develop high-performance superconducting tapes. The project aims to improve manufacturing efficiency and reduce costs, enabling the technology's widespread adoption in clean energy applications.
Recent research highlights the excellent electrochemical performance of critical 3D printing materials in rechargeable batteries. The study outlines the typical characteristics of major 3D printing methods used in fabricating electrochemical energy storage devices and discusses crucial materials for 3D printing of rechargeable batterie...
The Keck School of Medicine of USC has received a $2 million grant from the California Institute of Regenerative Medicine to further enhance its cutting-edge cGMP Laboratory. The funding will support the adoption of advanced technologies, including an electronic quality management system and optimized cell therapy manufacturing processes.
A study by the University of Exeter found that hot weather reduces workers' productivity even in climate-controlled factories. Productivity dropped by 0.83% for every 1°C increase in outdoor temperature, resulting in a worker producing 22.6 to 33.4 fewer wafers.
Researchers have developed a new semiconducting material called multielement ink that can be processed at low temperatures, paving the way for more sustainable semiconductor industry. The breakthrough enables faster and lower-energy production of semiconductors, which could significantly reduce carbon emissions.
A new strategy optimizes optical and electrical characteristics of thin c-Si solar cells, improving conversion efficiency by 28% compared to industrial thick counterparts. The proposed design uses a layer transfer method and metal nanofilms for enhanced light absorption and surface passivation.
The University of Texas at Dallas will develop and commercialize new battery technologies, enhance domestic raw material availability, and train workers for the expanding battery industry. The Energy Storage Systems Campus will leverage $200 million in private capital.