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Smarter hydrogel surface achieves 5× faster oil–water separation

Researchers have developed a smart hydrogel surface that can instantly recognize whether it's in contact with oil or water and switch its behavior to separate the two. The surface achieves a record-breaking separation speed of 17,750 liters per square meter per hour, three to five times faster than most current membranes.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 18, 2025

From static to smart: HIT researchers developed programmable 4D-printed metamaterials that think, change, and perform multiple tasks

HIT researchers created multi-material, multi-responsive, multi-shape shape memory polymer (SMP) gradient metamaterials with tunable properties. These smart materials can adapt to different tasks without extra tools or infrastructure, enabling applications such as secure information storage and soft robotic systems.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 13, 2025

World's first MPI-trackable alginate-based microrobot: breakthrough platform enables targeted stimulation, position tracking, and cell delivery without cameras or radiation

Researchers developed an alginate-based microrobot that can be tracked using Magnetic Particle Imaging (MPI) and performs real-time localization, selective thermal therapy, and cell delivery. The robot is powered by a single magnetic actuation system independent of conventional medical imaging devices.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 12, 2025

Neuromorphic devices and machine learning combine to make brain-like devices possible

Researchers are combining machine learning algorithms with neuromorphic hardware to build brain-like devices that can learn from data and adapt in real-time. These devices have the potential to revolutionize industries such as manufacturing by enabling machines to sense their environment, adapt to new tasks, and make decisions without ...

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 11, 2025

Pusan National University researchers reveal new calibration framework for digital twins

Researchers at Pusan National University developed a new Bayesian calibration framework to optimize digital twin models of automated material handling systems. The framework improves prediction accuracy by accounting for parameter uncertainty and discrepancy, enabling effective calibration with scarce field data.

SourcePusan National University·JournalJournal of Manufacturing Systems·TypeComputational simulation/modeling·DateJul 22, 2025

Pusan National University researchers identify key barriers hindering data-driven smart manufacturing adoption

Pusan National University researchers developed a comprehensive issue set for MDA implementation, covering technical, organizational, and environmental challenges. The framework helps manufacturers prioritize issues and address them proactively, enabling efficient and effective data-driven smart manufacturing.

SourcePusan National University·JournalJournal of Manufacturing Systems·TypeSystematic review·DateJul 11, 2025

Teaching lasers to self-correct in high-precision patterned laser micro-grooving

A new laser machining method enables high-precision patterned laser micro-grooving with root mean square errors below 0.5 μm. This technique allows for rapid and scalable manufacturing of custom microstructures, advancing applications in microfluidic devices, sensors, and heat dissipation systems.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJul 9, 2025

Findings of study on how illegally manufactured fentanyl enters U.S. contradict common assumptions, undermining efforts to control supply

A recent study by Carnegie Mellon University found that illegally manufactured fentanyl primarily enters the US via counties along the Canadian border. The analysis revealed these counties accounted for over 40% of large fentanyl seizures in 2023-2024, despite comprising only 3.1% of the national population. This finding undermines eff...

Exploring scalable pathways for cost-effective memristors using solution-processed 2D materials

The article discusses the use of solution-processed 2D materials to fabricate memristors, offering a scalable alternative to traditional methods. Recent breakthroughs have overcome manufacturing limitations, producing larger and less-damaged nanosheets with improved device performance.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJul 2, 2025

Laser technique revolutionizes ultra-high temperature ceramic manufacturing for space, defense applications

Researchers have demonstrated a new technique using lasers to create ceramics that can withstand ultra-high temperatures. The technique allows for the creation of ceramic coatings, tiles, or complex three-dimensional structures, enabling increased versatility in engineering new devices and technologies.

SourceNorth Carolina State University·JournalJournal of the American Ceramic Society·TypeExperimental study·DateMay 29, 2025

The buried treasure in your old smartphone

Researchers at Texas A&M University are developing a new method to recover rare earth elements from old electronics, such as tablets and phones, using solid-phase extraction technology. This method aims to reduce energy use, cut down on solvents, and streamline the process, making it more environmentally friendly and commercially viable.

From steel solid waste to green cement: A catalytic leap towards low-carbon cement production

Researchers propose a novel approach to reduce carbon emissions in cement manufacturing by leveraging iron naturally present in cement raw materials. The method enables the co-thermal conversion of CaCO₃ with CH₄ under a methane atmosphere, resulting in high-value syngas as a byproduct and significantly reducing carbon footprint.

SourceScience China Press·JournalNational Science Review·TypeExperimental study·DateApr 29, 2025

“Petrificus totalus!” — 3D-printed hydrogel switches from kPa-Soft to GPa-hard on command

Researchers at Zhejiang University developed a novel 3D-printed hydrogel that can easily switch its Young's modulus from kPa to GPa through on-demand crystallization. The hydrogel exhibits a hardness of 86.5 Shore D and a Young's modulus of 1.2 GPa, surpassing current 3D-printed hydrogels.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateApr 15, 2025

SMART researchers develop novel UV and machine learning-aided method to detect microbial contamination in cell cultures

A new method using UV light and machine learning can detect microbial contamination in cell cultures, providing a quicker yes/no assessment within 30 minutes. This technology aims to reduce the time spent on sterility tests, making it crucial for life-saving treatments.

SourceSingapore-MIT Alliance for Research and Technology (SMART)·JournalScientific Reports·TypeExperimental study·DateApr 13, 2025

Breakthrough in battery technology: unraveling the mystery of electrolyte wetting in advanced lithium-ion batteries

Researchers have developed a new understanding of electrolyte wetting in advanced lithium-ion batteries, revealing the impact of manufacturing processes on wetting behavior. The study provides insights into permeability and capillary forces, offering concrete guidance for optimizing production processes.

SourceBeijing Institute of Technology Press Co., Ltd·JournalGreen Energy and Intelligent Transportation·TypeExperimental study·DateApr 10, 2025

MIT engineers develop a way to mass manufacture nanoparticles that deliver cancer drugs directly to tumors

Researchers at MIT have developed a method to mass manufacture nanoparticles that target cancer cells, eliminating the need for manual polymer mixing and streamlining production. This approach integrates good manufacturing practice (GMP)-compliant processes, making it suitable for large-scale production of cancer treatments.

SourceMassachusetts Institute of Technology·JournalAdvanced Functional Materials·DateApr 3, 2025

Carbon-negative manufacturing method creates strong building materials

Researchers developed an electrochemical process to sequester carbon dioxide, transforming it into durable and fire-resistant materials. The resulting mineral-polymer composites demonstrate exceptional mechanical strength and fracture toughness, offering a promising solution for carbon-negative construction.

SourceUniversity of Southern California·Journalnpj Advanced Manufacturing·TypeComputational simulation/modeling·DateMar 21, 2025