Articles tagged with Materials Processing
A team of researchers from Chiba University developed a method to monitor laser ablation in real time by detecting tiny push-back forces during laser cutting. By tracking the recoil force, they can sense depth and detect completion in real time, allowing for precise control over the process.
Researchers have developed a wearable sensor that reads chemical signatures of human breath to decode silent speech into text. The device uses a microscopic nanoforest to capture rapid water vapor changes, achieving 98.51% accuracy rate.
Researchers have developed soft, brain-inspired electronics that can sense, store, and process information while conforming to biological tissues. These devices mimic the chemical processing of the human brain, executing complex tasks like heart rhythm classification at ultra-low voltages.
Researchers from NTU Singapore's School of Materials Science and Engineering and Nanyang Environment and Water Research Institute have developed a process called depolymerisation-induced polymer separation, or DIPS. This method selectively breaks down one type of plastic in mixed plastic packaging while leaving the other plastics intact.
The FutuRaM project mapped Europe's 'urban mine', revealing a vast reservoir of metals and minerals essential for clean energy, digital technologies, and modern industry. By 2050, recovery systems could enable the EU to recover between 4.1 and 5.7 million tonnes of critical raw materials annually.
Researchers found that atoms on certain gold surfaces naturally rearrange themselves into protective patterns that suppress reactions with oxygen. This discovery helps explain why gold jewelry and objects can remain untarnished for centuries.
Researchers at The University of Osaka developed a strategy to make nanoparticle aggregates thermoplastic by introducing ions at interfaces. This allows for the creation of high-strength and low-expansion materials suitable for various applications. The study paves the way for diverse systems, including graphene oxide and cellulose nan...
The University of Utah and National Laboratory of the Rockies have signed a three-year MOU to strengthen the US energy system. The partnership enables research on urgent national security and energy priorities, including water security, critical minerals, and advanced manufacturing.
Harvard engineers develop new method to preserve long molecular chains in natural rubber, resulting in composite materials that are both stiff and tough. The innovation has the potential to cut waste, reduce tire dust pollution, and open new avenues for high-performance elastomers.
Researchers analyzed battery development in electric vehicles over 15 years, finding that market innovation can quickly address material shortages and price increases. The study suggests individual materials may not be as critical to the energy transition as previously thought.
A team of researchers developed a machine learning framework to optimize laser settings for printing crack-susceptible superalloys. The algorithm reduced internal crack density by 99% and increased the metal's high-temperature strength, surpassing traditional cast components.
A new class of ultra-high strength and ductility steel has been created using machine learning, achieving a rare balance of extreme strength and ductility. The resulting metal resists corrosion and degrades slowly in salt-water tests.
Scientists at Linköping University successfully created quantum bits using perovskite materials, overcoming previous theoretical limitations. The breakthrough enables the creation of more affordable quantum computers with improved scalability.
Prof. Yanquan Geng's team has devised a way to carve variable-depth, three-dimensional trenches into gallium antimonide using a microscopic tip vibrating thousands of times per second. This process improves the crystal's structural integrity and enables the creation of pristine 3D nanogrooves with controlled depths and widths.
Researchers used microwave-based 3D printing to create ceramic components with near-zero porosity and improved strength. The hybrid technique eliminates microscopic holes and traps gas bubbles, allowing for more bending force before breaking.
Researchers at Harvard's John A. Paulson School of Engineering and Applied Sciences have developed a new fabrication method for printing robotic devices with long filaments featuring precisely placed hollow channels. This allows the device to bend and deform in predetermined ways, enabling the creation of soft robots with predictable s...
The Harvard team developed a new microfabrication method to produce high-performance, curved optical mirrors with extremely smooth surfaces. The mirrors can control light at near-infrared wavelengths, enabling fast and efficient quantum networking.
Researchers have developed a novel polymer alloy material made from commercially available plastics that can handle unprecedented high temperatures and store more energy than traditional polymer capacitors. The new material has a dielectric constant of 13.5, allowing it to maintain its performance level from -148 F to 482 F.
Graphene and diamond hybrids show promising performance in electronic devices, sensors, and machining tests. However, major challenges remain, including producing large-area hybrids with consistent quality and understanding fundamental properties.
LIST's patented infrared welding process enables rapid assembly of thick carbon-fibre-reinforced thermoplastic components, reducing weight, costs and environmental impact. The innovation is estimated to reduce CO2 emissions by 12.5 tonnes per wing rib.
Researchers develop a coating strategy using lignin nanoparticles to stabilize an oil-in-water emulsion, forming a multifunctional coating that enhances paper performance while maintaining environmental compatibility. The coated paper exhibits improved barrier properties, mechanical strength, and biodegradability.
Researchers at the University of Nottingham created intricate 3D printed surface textures that preferentially bounce incident particles in particular directions. This helps keep unwanted particles out of the way, allowing useful particles like atoms to be delivered more efficiently.
Researchers created an ultrathin hydrogel electrode that can track vital signals without interruption, overcoming previous dehydration, freezing, and mechanical fragility issues. The new material forms a flexible layer that can withstand extreme temperatures and retain water content over time.
Researchers at Nanjing University of Aeronautics and Astronautics created an active metal metamaterial that can bend and recover its shape, enabling aircraft wings to morph smoothly in flight. The material is lightweight, strong, and capable of adjusting its shape on demand.
Researchers create a new method for laser-based powder bed fusion that achieves unprecedented lattice walls and surfaces while reducing memory demand. The approach enables the high-fidelity fabrication of microscale shell lattices with improved strength and toughness.
The University of Oklahoma researcher is working on a project using inverse design techniques and AI to create advanced materials that can quickly switch between conductive and insulating states. The goal is to reduce uncertainty in the discovery process and create a scalable material-design methodology.
Scientists at Tsinghua University introduce a new technique to carve complex shapes on material surfaces, enabling more design freedom and efficiency in surface design. The method uses high-speed vibrations to create convex microstructures that can change how a surface interacts with its environment.
Researchers explore ways to understand and control multiple errors affecting machine tool accuracy, combining traditional models with data-driven approaches and digital twin technology. This enables more integrated systems that can monitor themselves, predict changes, and adjust behavior automatically.
Researchers have discovered a novel approach to converting waste carbon into useful products using porous separators called diaphragms. These diaphragms can withstand the harsh conditions of the process and maintain efficiency over an extended period, making them a viable alternative to existing membranes.
Researchers test plastination on Western red cedar to create a strong and durable composite material, reducing water absorption by nearly 60% and increasing surface hydrophobicity. The technique offers a powerful alternative to traditional wood preservatives without compromising environmental performance.
Researchers explore Field-assisted Additive Manufacturing for micro/nano device fabrication, enabling targeted motion, cell growth, and flexible electronics. The technology holds promise for industries such as biomedical engineering and microrobotics.
Global experts discuss the future of additive manufacturing in various applications, including bioprinting living tissues and creating smart consumer products. Researchers showcase advancements in machine learning, real-time sensing, and multi-material 3D printing.
A UH crystals expert has shown how to bend and twist crystals without physical force, using a molecule called a tautomer. This discovery has potential applications in drug delivery and material properties, such as optoelectronics and soft robotics.
A new post-processing route improves tensile strength and ductility in 3D-printed alloys by combining deep cryogenic treatment and laser shock peening. This method transforms the microscopic structure of 3D-printed metals, relieving internal stresses and enhancing mechanical resilience.
Researchers have developed flexible electrodes that mimic skin's softness and stretchability, enabling stable high-quality signals. Composite designs combining metallic systems are being explored to balance flexibility, conductivity, and transparency.
Research finds that surface roughness influences the formation and size of hydrogen-related defects in iron, leading to a new approach to material design. The study provides fundamental understanding of hydrogen embrittlement mechanisms and could reduce life-cycle costs of hydrogen technologies.
Scientists have developed an end-to-end microbial process converting renewable plant oils into sustainable polyesters comparable to petroleum-based plastics. The two-step process achieved record-setting yields and productivity, paving the way for a scalable and environmentally viable alternative to fossil fuels.
Southwest Research Institute (SwRI) has completed its Center for Accelerating Materials and Processes (CAMP) facility, enabling faster production of high-speed propulsion systems. The new facility will focus on demonstrating more efficient techniques for manufacturing these systems.
Researchers develop flexible batteries with internal voltage regulation using liquid metal microfluidic perfusion and plasma-based reversible bonding techniques. This technology addresses limitations of traditional rigid batteries.
The Society for the Advancement of Material and Process Engineering has awarded Oak Ridge National Laboratory the 2025 SAMPE Organizational Excellence Award. The award recognizes ORNL's extraordinary contributions to advanced materials and processes, enabling breakthroughs in industries such as aerospace and automotive.
Researchers successfully etched hafnium oxide films at atomic-level precision and smoothness without halogen gases. The new method uses nitrogen and oxygen plasmas to form volatile byproducts, resulting in reduced surface roughness and improved device performance.
Researchers at Harvard SEAS have developed a gentler, more sustainable way to break down keratins and turn leftover wool and feathers into useful products. The process uses concentrated lithium bromide to create an environment favorable for spontaneous protein unfolding.
Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.
Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.
Researchers develop a method to transform spin-glass-like quasicrystals into ferromagnetic materials with tunable magnetic properties and strong magnetocaloric response. The technique enables expanded electron-to-atom ratios, unlocking new possibilities for designing high-performance magnetic refrigeration materials.
A new magnet manufacturing process has been developed that produces strong permanent magnets quickly and uses less energy and is less expensive. The technique, called friction stir consolidation, eliminates porosity in the magnetic material and reduces oxidation.
Researchers have developed a smart hydrogel surface that can instantly recognize whether it's in contact with oil or water and switch its behavior to separate the two. The surface achieves a record-breaking separation speed of 17,750 liters per square meter per hour, three to five times faster than most current membranes.
Researchers at Texas A&M University have developed a smart plastic that can self-heal and adapt to extreme conditions, making it ideal for aerospace and automotive applications. The material's unique properties allow it to restore its shape after deformation, improve vehicle safety, and reduce environmental waste.
Researchers at the University of Missouri have created a more efficient method for manufacturing computer chips using ultraviolet-enabled atomic layer deposition (UV-ALD). This approach reduces the number of manufacturing steps, saving time and materials, while also minimizing the use of harmful chemicals.
Researchers at Washington University in St. Louis have developed a new type of bioplastic, called LEAFF, which is strong, biodegradable, and printable. This innovation uses cellulose nanofibers to address the limitations of current bioplastics and has potential applications for sustainable packaging.
Researchers developed a new method for building powerful, compact energy storage devices using thin-film supercapacitors without metal parts. The device can output 200 volts, equivalent to powering 100 LEDs for 30 seconds or a 3-watt bulb for 7 seconds.
Laser-generated nanoparticles offer a cleaner, scalable alternative to traditional chemical synthesis methods for electronics applications. The method, called laser ablation in liquids, produces surfactant-free, highly pure metal-based nanoparticles with tailored surface properties.
Researchers developed a novel fabrication method for thin-film temperature sensors that operate across an exceptionally wide temperature range, from –50 °C to 950 °C. The technique eliminates the need for complex protective layers, making it faster and cheaper to produce sensors.
Researchers propose sparse-view irradiation processing VAM (SVIP-VAM) to reduce projection data and computation time. The method enables structure manufacturing with a reduced number of projections, increasing the feasibility of sparse-view printing.
A new laser machining method enables high-precision patterned laser micro-grooving with root mean square errors below 0.5 μm. This technique allows for rapid and scalable manufacturing of custom microstructures, advancing applications in microfluidic devices, sensors, and heat dissipation systems.
The article discusses the use of solution-processed 2D materials to fabricate memristors, offering a scalable alternative to traditional methods. Recent breakthroughs have overcome manufacturing limitations, producing larger and less-damaged nanosheets with improved device performance.
Tina Rost will use a $800,000 NSF CAREER award to control the disorder in high-entropy ceramics, making them stronger and more heat-resistant. Her team aims to develop new materials with tailored electrical, magnetic, and mechanical properties using machine learning-enhanced analysis.
International Journal of Extreme Manufacturing (IJEM) achieves a new Impact Factor of 21.3, surpassing 20 for the first time and maintaining its position as top journal in the field. IJEM has attracted submissions from 853 institutions in 81 countries.
MIT engineers developed a new resin that turns into two different solids depending on the type of light, enabling the creation of complex structures with easily dissolvable supports. This method speeds up the 3D-printing process and reduces waste by allowing for recycling and reuse of the supports.
Empa researchers have developed a novel deposition process for piezoelectric thin films using HiPIMS, producing high-quality layers on insulating substrates at low temperatures. The technique overcomes the challenge of argon inclusions by timing the voltage application to accelerate desired ions.