Articles tagged with Metalworking
The team proposed a novel machine learning model with data augmentation, which accurately predicts the plastic anisotropic properties of wrought Mg alloys. The model showed significantly better robustness and generalizability than other models, paving the way for improved design and manufacturing of metal products.
The ShAPE technology developed at PNNL can transform 100% post-consumer scrap aluminum into usable extrusions meeting ASTM standards for strength and flexibility. This process conserves nearly all the energy required to manufacture new aluminum products, reducing dependency on imported primary aluminum and greenhouse gas emissions.
Researchers at Worcester Polytechnic Institute have developed a material to selectively oxidize urea in water, producing hydrogen gas. The material, made of nickel and cobalt atoms with tailored electronic structures, enables the efficient conversion of urea into hydrogen through an electrochemical reaction.
Researchers developed a carbon-based tunable metasurface absorber with an ultrawide, tunable bandwidth in the THz range. The absorber boasts high absorption efficiency and insensitivity to polarization angles, paving the way for advanced technological applications.
The study introduced a silver-dispersive chalcogenide thin film for use in memristive devices, addressing data retention and endurance challenges. The device demonstrated reliable state retention and endurance, even at high temperatures, and achieved a recognition rate of ~92% in the MNIST database.
A team at UNC-Chapel Hill has developed a new process for synthesizing amides with 100% atom efficiency, employing environmentally friendly cobalt. This approach offers an attractive alternative to traditional methods, which often generate waste and poor atom economy.
Researchers at DOE's Pacific Northwest National Laboratory have discovered that adding a small amount of solid carbon to copper boosts its ability to conduct electricity. The findings could lead to more efficient electricity distribution, as well as more efficient motors for electric vehicles and industrial equipment.
A research team developed an innovative optical technique, 'spectrum shuttle,' to produce and shape GHz burst pulses. The method facilitates ultrafast imaging within subnanosecond timescales, enabling analysis of rapid phenomena.
Researchers at University at Buffalo have discovered a way to create strong and effective fuel cell catalysts that approach the performance of platinum. By adding hydrogen to the fabricating process, they were able to balance durability and efficiency, potentially making fuel cells more affordable and polluting-free.
Researchers at WVU develop a cotreatment process that reduces demand for chemicals to soften wastewater, allowing treated water to be reused up to 99% of its original volume. The study's findings offer a potential solution to the industry's water use challenge and could close the cycle of treating cooling tower blowdown and reusing it.
Researchers developed a metal-organic coating that protects bacterial cells from damage without impeding their growth or function. The coated bacteria improved the germination rate of various seeds by 150 percent, making it possible to deploy microbes as fertilizers for large-scale agricultural use.
Researchers at the University of Sydney have developed a new technique using liquid metals to replace energy-intensive chemical engineering processes. The method reduces greenhouse gas emissions by up to 15% and enables the production of high-energy fuels like propylene, crucial for various industries.
Researchers from Fudan University and others report a new method to analyze lattice vibrations and excitations in materials using terahertz difference frequency mixing. The technique offers sub-monolayer sensitivity for studying interface properties of complex oxides.
Researchers developed a new method that allows designing 3D-printed metal parts with varying strength levels, electrical conductivity, or corrosion resistance. The technique uses 3D-printing steps and can reduce manufacturing costs.
A new method for 3D printing metal allows for controlled structural modifications without heating and beating, reducing post-production alteration requirements. The technique enables the production of strong and tough metals with comparable performance to traditional methods.
Chinese researchers are exploring advanced porous nanomaterials and technologies to reduce radionuclide discharge into the environment. These materials possess high specific surface area, abundant pore structures, exceptional stability, and design flexibility, making them promising candidates for radionuclide removal.
Recent progress in metallic powders characterization, preparation, and reuse for laser powder bed fusion (L-PBF) enhances printing consistency and reduces costs. Novel cost-effective methods like fluidized bed and cold mechanically derived method are emerging to prepare powders.
Researchers at Cornell University have developed a new method to purify rare earth elements using metal-loving microbes. The microbe selectively adsorbs and purifies these elements, eliminating the need for harsh chemicals.
A University at Buffalo-led research team has created a new, sturdier membrane that can withstand harsh environments associated with industrial separation processes. The membrane, made from an inorganic material called carbon-doped metal oxide, is a potential alternative to energy-intensive processes like distillation and crystallization.
Using a new technique, researchers created the first 3D tomograms of a ceramic object being printed using laser-based powder bed fusion, revealing detailed information about the manufacturing process. The findings will help improve this promising technology and provide valuable insights for future applications.
A team of Korean researchers uses carbon capture and utilization technology to convert industrial CO2 into calcium formate and magnesium oxide, producing two commercially viable products. The process reduces global warming potential by 20% compared to traditional methods.
GIST researchers found that nano-sized pits on AlN surfaces cause graphene degradation at higher temperatures, leading to GaN film exfoliation failure. The study's results demonstrate the importance of substrate chemical and topographic properties for successful remote epitaxy.
Scientists developed a novel technique to evaluate carbon particle dispersion in battery electrode slurries, enabling enhanced battery electrodes. The study's results show that measuring viscosity and electrochemical impedance can provide insights into dispersibility.
Scientists at Max-Planck-Institut für Eisenforschung developed a machine learning model that enhances predictive accuracy in alloy design, uncovering new corrosion-resistant compositions. The model combines numerical and textual data, enabling the identification of optimal alloy formulas.
A new approach boosts light absorption in thin silicon photodetectors with photon-trapping structures, increasing the absorption efficiency over a wide band in the NIR spectrum. The findings demonstrate a promising strategy to enhance the performance of Si-based photodetectors for emerging photonics applications.
Research discusses challenges and future directions for porous metallic implant fabrication, focusing on microstructure, biocompatibility, and mechanical properties. The review aims to promote metabolite and nutrient exchange, bone ingrowth, and improved implant-tissue anchorage.
Researchers at FAU are promoting a cradle-to-cradle approach for organic electronics, considering recycling and biodegradability from laboratory phase to product end-of-life. This strategy aims to reduce the environmental footprint of organic electronics by 30% less CO2 during manufacturing.
Scientists at Chalmers University of Technology have created a new method for removing mercury from concentrated sulphuric acid, reducing levels by more than 90%. This innovation could lead to reduced mercury emissions and the production of high-purity, non-toxic products in industries such as mining and metal refining.
Scientists review preparation techniques for copper matrix composites with ceramic particles, enhancing mechanical properties and thermal conductivity. The study highlights the importance of particle characterization, interfacial bonding, and advanced preparation methods to optimize composite performance.
Researchers at Pusan National University have developed a new adsorbent that utilizes problematic protons in acidic wastewater to enhance the removal of radioactive cesium ions. The adsorbent, potassium calcium thiostannate, shows improved capacity under strongly acidic conditions.
Researchers at Huazhong University of Science and Technology have developed a systematic review of laser powder bed fusion (LPBF)-fabricated NiTi alloys. The study highlights the effect of process parameters on printability, mechanical properties, and functional behaviors of NiTi shape memory alloys. These findings provide evidence for...
Researchers have developed a solvent-free process to manufacture lithium-ion battery electrodes that are greener and cheaper than traditional methods. The new process produces electrodes that can charge faster, with a capacity of 78% in just 20 minutes.
Researchers have developed a novel method for recycling valuable metals from spent lithium-ion batteries using spinning reactors. This technology simplifies the extraction-stripping process, allowing for rapid separation of metals in minutes with low concentrations of extractants.
The new manufacturing process produces lightweight aluminum vehicle parts that lower costs and are more environmentally friendly. Researchers have shown that the Shear Assisted Processing and Extrusion (ShAPE) process can break up metal impurities in scrap without requiring an energy-intensive heat treatment step.
Scientists discovered that 12 strains of cyanobacteria can passively collect rare earth elements from wastewater through a process called biosorption. This process has great potential for the circular recovery and reuse of rare earth metals in industries such as mining, electronics, and chemicals.
Researchers at Nagoya University developed a new dry etching method for metal carbides, allowing for the selective removal of TiAlC from other compounds. This technique enables the fabrication of gate-all-around transistors with improved performance and reduced leakage.
A new digital twin of laser-directed energy deposition repair technology has been developed to improve industrial sustainability. The system automatically determines optimum forming conditions, reducing metal powder waste and increasing the effectiveness of the repair process.
Scientists reveal phase-transition-temperature-dependent structure evolution process of intermetallic compounds, a crucial step in synthesizing efficient fuel cell electrocatalysts. The research provides a guideline to optimize alloying and ordering processes, leading to improved particle sizes and catalytic activity.
Texas A&M researchers have developed a method to embed hidden magnetic tags in metal parts, providing a new tool to combat counterfeited goods. The technique uses metal additive manufacturing to create unique identifiers that can be read using a magnetic sensor device.
Researchers developed a novel 3D printing technique to fabricate complex metal–plastic composite structures with arbitrarily complex shapes. The process, called MM-DLP3DP, allows for the creation of precise metal patterns and high-quality metal coatings, enabling the development of highly integrated and customizable microelectronics.
A systematic review of cutting friction behaviors in the metal cutting process reveals its significant impact on tool wear and surface quality. The study contributes to the development of high-quality cutting technology by understanding cutting friction mechanisms, simulation technologies, and anti-friction strategies.
A team of researchers from Korea investigated the dynamics of the p-Laplacian AC equation, finding that solutions maintain three criteria: phase separation, boundedness, and energy decay properties. They also identified an advantage of p-AC equation over classical Laplacian in adjusting interface sharpness.
Physicists at Ural Federal University have developed a theory regulating the solidification of iron-nickel alloys to control characteristics and improve uniformity. This technology will affect high-precision instruments like clocks, seismic sensors, and engines.
Lehigh University researchers have developed a new fabrication method for high-entropy alloys that can operate in extreme temperatures. The process uses lower temperatures and a different reaction route to achieve a more homogenous microstructure, potentially leading to the development of more efficient materials for aerospace and indu...
Researchers have discovered that zinc ions tune the ability of human serum albumin to prevent α-synuclein aggregation, a process linked to Parkinson's disease. Zinc binding alters HSA's chaperone function, blunting fibril formation and slowing down protein deposition that can lead to neurodegeneration.
Researchers at Idaho National Laboratory have developed a dimethyl ether-driven process for selectively separating rare earth elements and transition metals from magnet wastes. This method significantly reduces energy and product consumption compared to traditional methods.
Scientists have found a novel pathway for forming smaller crystals in metals, leading to improved strength and toughness. By bombarding metal surfaces with tiny particles at high speeds, researchers increased copper's strength about tenfold.
Scientists at Ural Federal University have developed a simpler and more effective method for synthesizing titanium-based nanocomposite coatings. The new approach allows for the production of wear-resistant coatings with controlled properties, suitable for various applications such as aircraft and biomedicine.
Researchers at UTSA are using a three-year DoD grant to improve the reliability of additive manufacturing for critical machinery. They aim to predict mechanical properties and dimensional stability of components fabricated with AM.
Researchers at MIT developed a selective separation process using sulfidation to target rare metals like cobalt in lithium-ion batteries. The approach reduces energy consumption and greenhouse gas emissions compared to traditional liquid-based separation methods.
Researchers at Lawrence Berkeley National Laboratory have discovered a new path forward for processing titanium. Cryo-forging at ultra-low temperatures produces extra-strong nanotwinned titanium with improved strength and ductility. The material maintains its structure and properties at extreme temperatures, demonstrating its versatility.
Researchers at NUST MISIS have developed a unique method to process bulk metallic glasses, improving their quality and properties. The new method increases tensile plasticity up to 1.5% and hardness by 25%, expanding the scope of application for these materials.
Researchers have created new metal alloy rods with laquosuperelasticity, capable of restoring shape against large deformation, and high corrosion resistance. These alloys offer promise as biomaterials for bone implants and potential solutions to scoliosis treatment
Scientists at the University of Washington created a hybrid optics system combining ultrathin metalenses with computational processing to produce high-efficiency full-color images. This innovation overcomes the narrow wavelength range limitation of traditional metalenses, enabling improved image quality and resolution in various applic...
Researchers at the University of Illinois have identified a new, cheaper, and more environmentally friendly method for processing bio-oil into liquid fuel. The catalyst uses common bacteria and recovered metal palladium, which can be sourced from waste materials, reducing production costs and environmental impact.
Researchers found a link between metalworking fluid exposure and lymphocytic bronchiolitis, a condition causing immune cell overgrowth in the lungs, leading to irreversible damage. The study suggests that workers with higher exposure levels reported more symptoms despite similar lung function.
Diran Apelian, Worcester Polytechnic Institute professor, received the Audubon Society's Joan Hodges Queneau Palladium Medal for his work on sustainable resource recovery and recycling. The medal recognizes his efforts to encourage cooperation between engineers and environmentalists.
Researchers have found evidence of Viking/Norse metalworking in Arctic Canada, dating back to the 11th century. The discovery includes a stone crucible with fragments of bronze and glass, which suggests that Indigenous peoples did not practice high-temperature metalworking.
The WPI Metal Processing Institute will contribute its expertise in lightweight metal casting and heat treatment to a new $148 million national manufacturing initiative. The initiative aims to create over 10,000 new metals manufacturing jobs and spur innovative research and development in lightweight metals processing.
Researchers at Yale University have successfully created complex shapes using newly developed bulk metallic glasses (BMGs) that can be blown molded with unprecedented ease and precision. The BMGs are twice as strong as typical steel, making them a promising material for various applications.