Articles tagged with Additive Manufacturing
Researchers develop a new fabrication approach to produce multi-element optical components for super-resolution imaging, enabling customized imaging systems. The technique uses consumer-grade 3D printers and low-cost materials, producing high-performance lenses at a cost of less than $1 each.
A Carnegie Mellon-led team has secured a $28.5 million award from ARPA-H to develop a functional, 3D bioprinted liver for patients with acute liver failure. The project aims to provide a temporary liver that supports regeneration of a patient's own liver, reducing the need for full organ transplants.
Researchers at Nanjing University of Aeronautics and Astronautics created an active metal metamaterial that can bend and recover its shape, enabling aircraft wings to morph smoothly in flight. The material is lightweight, strong, and capable of adjusting its shape on demand.
Researchers at TU Wien developed a 3D bioprinting technique to create living biological tissue for studying skin diseases. The method offers a controlled and highly reproducible manner to produce tailor-made structures for different purposes, such as psoriasis and inflammatory models.
Researchers create a new method for laser-based powder bed fusion that achieves unprecedented lattice walls and surfaces while reducing memory demand. The approach enables the high-fidelity fabrication of microscale shell lattices with improved strength and toughness.
Researchers at Nagoya University created a new aluminum alloy series optimized for high strength and heat resistance through 3D printing. The study used low-cost elements to produce recycling-friendly materials that can operate at elevated temperatures, leading to lighter vehicles and reduced emissions.
A research team at Nankai University has developed soft, stretchable 'power patches' that can be printed in various shapes and worn on the body to harvest low-grade heat. The patches generate a steady voltage when exposed to a temperature difference, making them suitable for wearable thermocells.
Researchers developed an innovative treatment platform combining a multichannel 3D-printed bioactive scaffold with siRNA delivery for enhanced axon regeneration and improved motor function in spinal cord injury rats. The therapy addressed multiple pathological barriers, including insufficient intrinsic axonal regeneration, lack of dire...
Brittany Rodriguez and Akash Phadatare have been recognized by SME's 30 Under 30 program for their work in advancing manufacturing technologies. They are both part of the Manufacturing Demonstration Facility at ORNL, where they collaborate with industry partners to develop new methods for efficient and scalable manufacturing.
Researchers created a miniaturized replica of carotid arteries using 3D printing, mimicking the geometry and fluid dynamics of human blood vessels. The model revealed that platelet movement is crucial in blood clot formation, and high stress on blood vessels triggers significant platelet activity.
A new type of 3D-printable material made from polyethylene glycol has been developed by a University of Virginia research team. This breakthrough material is biologically friendly and can be stretched, making it suitable for use in larger structures or those requiring flexibility.
Researchers developed a new methacrylate-based 'ink' that carries redox-active carbazole groups, enabling electrically conducting and color-changing materials. This allows for the creation of complex structures with reversible and pixel-level control.
Researchers developed an AI-based method to process high-frequency welding data, achieving a 28.3% improvement in anomaly detection performance. The approach uses time-frequency domain analysis and Isolation Forest to capture structural patterns underlying the repetitive nature of the welding process.
Researchers at the University of Florida have developed a technique to create highly porous materials from everyday plastics by 'sculpting' from within. The new materials have potential applications in batteries, water filtration and high-density electronic storage.
Researchers explore Field-assisted Additive Manufacturing for micro/nano device fabrication, enabling targeted motion, cell growth, and flexible electronics. The technology holds promise for industries such as biomedical engineering and microrobotics.
Researchers at ETH Zurich have successfully produced muscle tissue using a new biofabrication system called G-FLight in microgravity. The process enables rapid production of viable muscle constructs with similar cell viability and muscle fibers as those printed under gravity.
Global experts discuss the future of additive manufacturing in various applications, including bioprinting living tissues and creating smart consumer products. Researchers showcase advancements in machine learning, real-time sensing, and multi-material 3D printing.
Researchers at South China University of Technology develop a method to solve unstable anode:electrolyte interfaces using digital light processing (DLP) 3D printing. The resulting batteries retain over 91% capacity after 8,000 cycles and achieve stable cycling over 2,000 hours.
Researchers are developing 'biohybrid robots' that flex and move using biological tissue, offering potential applications in medicine and industry. The field is advancing through advanced fabrication methods, such as 3D bioprinting and electrospinning, which enable precise control over muscle cells.
A new post-processing route improves tensile strength and ductility in 3D-printed alloys by combining deep cryogenic treatment and laser shock peening. This method transforms the microscopic structure of 3D-printed metals, relieving internal stresses and enhancing mechanical resilience.
Researchers at HUN-REN Szegedi Biológiai Kutatóközpont have developed an AI-powered platform for automated 3D cell culture analysis, enabling high-precision screening of cellular models. The technology removes the limitation of throughput in personalized medicine, allowing for fast and accurate analysis of clinical samples.
The WSU-led team created antennas that remain stable when bent or exposed to high humidity, temperature variations, and salt. They also developed a processor chip that can correct errant signals in real-time.
Researchers have developed Laser Ablation Dry Aerosol Printing (LADAP) that generates nanoparticles from solid targets using pulsed laser ablation, enabling the printing of metals and oxides without inks. The technique produces structures with fine-resolution microstructures and thick deposition within a high-throughput process.
A team of researchers at the University of Michigan and AFRL has developed a new method to create structures that passively impede vibrations, using complex geometry to elicit beneficial properties. The innovation builds on decades of theoretical research and utilizes advanced fabrication technologies like 3D printing.
A new project aims to develop a computationally efficient model that accurately predicts how additive manufacturing process parameters influence the solidification microstructure of binary alloy solidification. This will enable optimization of additively manufactured parts with confidence in critical industries.
OpenVCAD, a new open-source tool, enables efficient design of multi-material objects by mapping shapes and materials in 3D printing. The software package acts as a set of convenience tools for composing complex functions and assigning them to objects in a 3D printer.
Researchers at Virginia Tech have developed an AI-powered system to detect flaws in wire-arc additive manufacturing, a faster approach to producing complex components. The technology enables real-time defect detection and correction, reducing waste and improving quality.
Researchers at MIT have developed a 3D-printable aluminum alloy that is five times stronger than traditionally manufactured versions. This breakthrough could lead to lighter and more efficient aircraft parts, such as fan blades in jet engines, reducing energy consumption and costs.
The Department of Energy's Oak Ridge National Laboratory received prestigious awards at the 2025 Composites and Advanced Materials Conference (CAMX) for its groundbreaking multiplexing extrusion system and collaborative research on composite rocket nozzles. These innovations aim to reduce costs and lead time in manufacturing, while inc...
Seoul National University researchers create highly stretchable, electrically conductive carbon nanotube-based nanocomposites using vat photopolymerization type 3D printing. The new material is optimized for smart health monitoring applications, enabling real-time pressure distribution detection.
Researchers at MIT developed a new approach to design complex material structures that account for 3D printing limitations, improving reliability in aerospace and medical applications. The technique enables precise control over material performance and reduces deviations from intended mechanical behavior.
A new method of 3D printing has been developed to mimic the complex strength and stretchiness found in real tissues like skin or other organs. This allows for more realistic training models for surgery, which could ultimately improve medical outcomes.
Researchers developed a palm-sized, portable multimaterial printer using electrowetting on dielectric technology to print conductive and insulating liquids. The printer allows for on-site fabrication of origami devices with customizable shapes and functions, enabling site-specific sensor deployment in resource-limited environments.
Researchers at DTU Energy and DTU Construct developed a new fuel cell design using 3D printing and gyroid geometry for improved surface area and weight. The Monolithic Gyroidal Solid Oxide Cell delivers over one watt per gram, making it suitable for aerospace applications.
Researchers developed a scalable method for creating complex ceramic structures using binder jet additive manufacturing and advanced post-processing techniques. This innovation enables the production of high-quality, leak-proof components for critical applications like pharmaceutical or chemical processing.
Researchers develop flexible batteries with internal voltage regulation using liquid metal microfluidic perfusion and plasma-based reversible bonding techniques. This technology addresses limitations of traditional rigid batteries.
The Society for the Advancement of Material and Process Engineering has awarded Oak Ridge National Laboratory the 2025 SAMPE Organizational Excellence Award. The award recognizes ORNL's extraordinary contributions to advanced materials and processes, enabling breakthroughs in industries such as aerospace and automotive.
Researchers create a device that prints bone grafts directly onto fractures and defects using a modified glue gun. The tool enables rapid creation of complex implants without pre-fabrication and demonstrates high structural flexibility, anti-inflammatory properties, and natural bone regrowth.
Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.
Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.
Researchers at the University of Minnesota have developed a groundbreaking process to combine 3D printing, stem cell biology, and lab-grown tissues for spinal cord injury recovery. The method involves creating 3D-printed scaffolds with microscopic channels that promote the growth of new nerve fibers.
Researchers developed a novel 3D printing technique called IPS 3DP to create personalized implants with specific mechanobiological properties. The method enables the creation of structurally complex hydrogels with hierarchical microstructures and strain-stiffening behavior, paving the way for advanced biomedical applications.
HIT researchers created multi-material, multi-responsive, multi-shape shape memory polymer (SMP) gradient metamaterials with tunable properties. These smart materials can adapt to different tasks without extra tools or infrastructure, enabling applications such as secure information storage and soft robotic systems.
Researchers developed a human liver organoid platform that closely replicates the liver's region-specific functional architecture, enabling disease modeling and drug screening. The system demonstrated high sensitivity in pharmacological assays and supported region-specific hepatocyte differentiation.
Researchers developed a new 3D printing technology for soft miniature robots, overcoming existing manufacturing limitations. The 'in-situ pixel-scale magnetic programming' platform produces complex deformations and precise control of the programming magnetic field.
Researchers developed a new 3D printing method that creates strong, high-quality silicon carbide (SiC) ceramic parts at lower temperatures. The method uses vat-polymerization and adds silica to improve material quality, resulting in comparable strength to ceramics sintered at higher temperatures.
Researchers have developed soft artificial muscles that provide the performance and mechanical properties required for building robotic musculoskeletal systems. The new muscles can be battery-powered, enabling robots to move more naturally and safely in unstructured environments.
Researchers propose sparse-view irradiation processing VAM (SVIP-VAM) to reduce projection data and computation time. The method enables structure manufacturing with a reduced number of projections, increasing the feasibility of sparse-view printing.
Researchers develop smart planning systems to predict weld bead geometry and optimize deposition paths, reducing thermal stresses and defect rates. Innovations in real-time monitoring and auxiliary strategies improve material integrity and mechanical properties.
MIT engineers developed a new resin that turns into two different solids depending on the type of light, enabling the creation of complex structures with easily dissolvable supports. This method speeds up the 3D-printing process and reduces waste by allowing for recycling and reuse of the supports.
A team of researchers at Texas A&M University has received a $1.6 million grant to develop a system for rapidly accelerating the certification process of 3D-printed critical components used in military applications.
Researchers have demonstrated a new technique using lasers to create ceramics that can withstand ultra-high temperatures. The technique allows for the creation of ceramic coatings, tiles, or complex three-dimensional structures, enabling increased versatility in engineering new devices and technologies.
UT-Battelle has donated $225,000 to purchase advanced manufacturing equipment for Oak Ridge High School's Wildcat Manufacturing iSchool program. The equipment includes AI- and robotics-assisted manufacturing systems, enabling students to earn college credit while gaining experience with the latest innovations in intelligent manufacturing.
Researchers developed AI system that detects 'fingerprint' from 3D printed parts, tracing origin to specific machine. This technology has major implications for supplier management and quality control.
Scientists create colorful replica of famous statue smaller than human hair using new 3D printing method. The microscale technique uses lasers to cure individual pixels and can produce multiple colors on demand.
Engineers at UW–Madison created a twisty high-temperature heat exchanger that maximizes heat transfer using topology optimization and additive manufacturing. The optimized design achieved a 27% higher power density than the traditional heat exchanger, enabling a more compact and lighter design suitable for aerospace applications.
Scientists at Oak Ridge National Laboratory developed a novel vacuum-assisted extrusion method to reduce internal porosity in large-scale 3D-printed polymer parts by up to 75%. This innovation enables the production of stronger and more durable components for aerospace, automotive, and defense industries.
Researchers explore the cutting-edge role of Digital Light Processing (DLP) 3D printing in producing soft sensors, actuators, and energy systems with enhanced sensitivity, stretchability, and functionality. DLP achieves unprecedented capabilities by addressing core challenges in resolution, speed, and material integration.
Researchers developed a novel fabrication process combining 2PP, electroplating, and dry etching to create high-aspect-ratio microstructures with sub-10 micron resolution. The technique enables precise control over resonance properties, improving Q-factor and frequency tunability of RF metastructures.
A new hairlike electrode made of 3D-printed hydrogel material has been developed to monitor brain activity for extended periods without the need for gels or skin preparation. The device's lightweight and flexible design allows for stable, high-quality recordings and minimizes discomfort, making it suitable for chronic monitoring.