Articles tagged with Additive Manufacturing
Researchers at MIT developed a new approach to design complex material structures that account for 3D printing limitations, improving reliability in aerospace and medical applications. The technique enables precise control over material performance and reduces deviations from intended mechanical behavior.
A new method of 3D printing has been developed to mimic the complex strength and stretchiness found in real tissues like skin or other organs. This allows for more realistic training models for surgery, which could ultimately improve medical outcomes.
Researchers developed a palm-sized, portable multimaterial printer using electrowetting on dielectric technology to print conductive and insulating liquids. The printer allows for on-site fabrication of origami devices with customizable shapes and functions, enabling site-specific sensor deployment in resource-limited environments.
Researchers developed a scalable method for creating complex ceramic structures using binder jet additive manufacturing and advanced post-processing techniques. This innovation enables the production of high-quality, leak-proof components for critical applications like pharmaceutical or chemical processing.
Researchers develop flexible batteries with internal voltage regulation using liquid metal microfluidic perfusion and plasma-based reversible bonding techniques. This technology addresses limitations of traditional rigid batteries.
Researchers at DTU Energy and DTU Construct developed a new fuel cell design using 3D printing and gyroid geometry for improved surface area and weight. The Monolithic Gyroidal Solid Oxide Cell delivers over one watt per gram, making it suitable for aerospace applications.
The Society for the Advancement of Material and Process Engineering has awarded Oak Ridge National Laboratory the 2025 SAMPE Organizational Excellence Award. The award recognizes ORNL's extraordinary contributions to advanced materials and processes, enabling breakthroughs in industries such as aerospace and automotive.
Researchers create a device that prints bone grafts directly onto fractures and defects using a modified glue gun. The tool enables rapid creation of complex implants without pre-fabrication and demonstrates high structural flexibility, anti-inflammatory properties, and natural bone regrowth.
Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.
Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.
Researchers at the University of Minnesota have developed a groundbreaking process to combine 3D printing, stem cell biology, and lab-grown tissues for spinal cord injury recovery. The method involves creating 3D-printed scaffolds with microscopic channels that promote the growth of new nerve fibers.
Researchers developed a novel 3D printing technique called IPS 3DP to create personalized implants with specific mechanobiological properties. The method enables the creation of structurally complex hydrogels with hierarchical microstructures and strain-stiffening behavior, paving the way for advanced biomedical applications.
HIT researchers created multi-material, multi-responsive, multi-shape shape memory polymer (SMP) gradient metamaterials with tunable properties. These smart materials can adapt to different tasks without extra tools or infrastructure, enabling applications such as secure information storage and soft robotic systems.
Researchers developed a human liver organoid platform that closely replicates the liver's region-specific functional architecture, enabling disease modeling and drug screening. The system demonstrated high sensitivity in pharmacological assays and supported region-specific hepatocyte differentiation.
Researchers developed a new 3D printing technology for soft miniature robots, overcoming existing manufacturing limitations. The 'in-situ pixel-scale magnetic programming' platform produces complex deformations and precise control of the programming magnetic field.
Researchers developed a new 3D printing method that creates strong, high-quality silicon carbide (SiC) ceramic parts at lower temperatures. The method uses vat-polymerization and adds silica to improve material quality, resulting in comparable strength to ceramics sintered at higher temperatures.
Researchers have developed soft artificial muscles that provide the performance and mechanical properties required for building robotic musculoskeletal systems. The new muscles can be battery-powered, enabling robots to move more naturally and safely in unstructured environments.
Researchers propose sparse-view irradiation processing VAM (SVIP-VAM) to reduce projection data and computation time. The method enables structure manufacturing with a reduced number of projections, increasing the feasibility of sparse-view printing.
Researchers develop smart planning systems to predict weld bead geometry and optimize deposition paths, reducing thermal stresses and defect rates. Innovations in real-time monitoring and auxiliary strategies improve material integrity and mechanical properties.
MIT engineers developed a new resin that turns into two different solids depending on the type of light, enabling the creation of complex structures with easily dissolvable supports. This method speeds up the 3D-printing process and reduces waste by allowing for recycling and reuse of the supports.
A team of researchers at Texas A&M University has received a $1.6 million grant to develop a system for rapidly accelerating the certification process of 3D-printed critical components used in military applications.
Researchers have demonstrated a new technique using lasers to create ceramics that can withstand ultra-high temperatures. The technique allows for the creation of ceramic coatings, tiles, or complex three-dimensional structures, enabling increased versatility in engineering new devices and technologies.
Researchers developed AI system that detects 'fingerprint' from 3D printed parts, tracing origin to specific machine. This technology has major implications for supplier management and quality control.
UT-Battelle has donated $225,000 to purchase advanced manufacturing equipment for Oak Ridge High School's Wildcat Manufacturing iSchool program. The equipment includes AI- and robotics-assisted manufacturing systems, enabling students to earn college credit while gaining experience with the latest innovations in intelligent manufacturing.
Scientists create colorful replica of famous statue smaller than human hair using new 3D printing method. The microscale technique uses lasers to cure individual pixels and can produce multiple colors on demand.
Engineers at UW–Madison created a twisty high-temperature heat exchanger that maximizes heat transfer using topology optimization and additive manufacturing. The optimized design achieved a 27% higher power density than the traditional heat exchanger, enabling a more compact and lighter design suitable for aerospace applications.
Scientists at Oak Ridge National Laboratory developed a novel vacuum-assisted extrusion method to reduce internal porosity in large-scale 3D-printed polymer parts by up to 75%. This innovation enables the production of stronger and more durable components for aerospace, automotive, and defense industries.
Researchers developed a novel fabrication process combining 2PP, electroplating, and dry etching to create high-aspect-ratio microstructures with sub-10 micron resolution. The technique enables precise control over resonance properties, improving Q-factor and frequency tunability of RF metastructures.
Researchers explore the cutting-edge role of Digital Light Processing (DLP) 3D printing in producing soft sensors, actuators, and energy systems with enhanced sensitivity, stretchability, and functionality. DLP achieves unprecedented capabilities by addressing core challenges in resolution, speed, and material integration.
A new hairlike electrode made of 3D-printed hydrogel material has been developed to monitor brain activity for extended periods without the need for gels or skin preparation. The device's lightweight and flexible design allows for stable, high-quality recordings and minimizes discomfort, making it suitable for chronic monitoring.
Scientists propose an enhanced Digital Light Processing (DLP) 3D printing technology for multifunctional soft robots, enabling composite structures with different materials in one step. The research showcases extensive potential for designing and manufacturing complex soft robots.
Researchers at Carnegie Mellon University have developed a novel FRESH bioprinting technique that enables the creation of microphysiologic systems entirely out of collagen, cells, and other proteins. This advancement expands the capabilities of studying disease and building tissues for therapy, such as Type 1 diabetes.
Researchers at the University of Houston create ceramic materials with origami-inspired shapes and a soft polymer coating, allowing them to bend under pressure without breaking. The resulting structures have improved toughness and can be used in medical prosthetics, aerospace, and robotics.
A team led by Penn State researchers has developed a method to detect, measure and localize porosity defects inside 3D-printed metal parts using acoustic sensors built into the printing platform. This technique aims to improve efficiency, quality control and reliability of 3D-printed metal parts.
Researchers at Zhejiang University developed a novel 3D-printed hydrogel that can easily switch its Young's modulus from kPa to GPa through on-demand crystallization. The hydrogel exhibits a hardness of 86.5 Shore D and a Young's modulus of 1.2 GPa, surpassing current 3D-printed hydrogels.
A University of Michigan-led team is developing a method to guarantee the quality of 3D-printed metal parts using digital twins, fatigue models, and multisensor integration. The technique aims to predict when these parts will fail under repeated stresses.
Four UTA faculty members - Cameron, Dias, Shiakolas, and Yuan - recognized by the National Academy of Inventors for their outstanding research discoveries. Their innovations have made a tangible impact on society through patents, licensing, and commercialization.
The article discusses how 3D printing technology is transforming the production of microelectronic and microfluidic devices, enabling complex structures with unparalleled precision. The study highlights the potential of 3D printing in various applications, including sensors, actuators, and flexible electronics.
Dr. Wei Li is creating a virtual lunar welding platform to simulate welding in the moon's harsh environment, addressing temperature fluctuations and extreme vacuum conditions. The project aims to enable reliable large structure assembly on the moon, a crucial step for human colonization.
A new study in Advanced Manufacturing shows how to make recycled plastic pretty again with custom colors using a free and open source software package called SpecOptiBlend. This breakthrough paves the way for economic distributed recycling of waste plastic into low-cost 3D printed products.
The FLUID robot, developed by Hokkaido University researchers, automates the co-precipitation of cobalt and nickel to create binary materials with precision. The open-source system uses a 3D printer and off-the-shelf electronics, making it customizable and cost-effective for researchers worldwide.
Scientists at NIST discovered a novel aluminum alloy with enhanced strength through quasicrystals, revolutionizing 3D printing. The unique crystal structure breaks the regular pattern of perfect crystals, causing defects that make the metal stronger.
Researchers will use sensors and software to predict AM part lifespan, enabling cost savings and extending part life. The project aims to improve Darwin software to provide detailed insights into manufacturing processes.
Researchers from TU Graz and Vellore Institute of Technology have developed a 3D-printed skin imitation with living cells to test nanoparticles from cosmetics. The skin imitation mimics human skin's three-layer tissue structure and biomechanics, made possible by hydrogel formulations printed together with living cells.
Researchers at the University of Texas at Dallas have developed a durable and recyclable foam that can be 3D-printed using dynamic covalent chemistry. The new material has reversible bonds, allowing it to repair itself when damaged, making it more versatile and longer-lasting.
Researchers at HKUST have developed an AI-assisted 3D food printing solution that combines printing with infrared cooking to produce safer and more visually appealing food. The system uses graphene heaters to precisely control the cooking process, ensuring shape retention and quality.
Researchers have developed a new photopolymerisation reaction controlled by two different colours of light, enabling the creation of solid polymeric materials with resolutions below millimetres. This method allows for precise spatiotemporal control and could improve the performance of 3D printing processes.
Researchers developed a standardized playbook for multi-material projection-based bioprinting, achieving high-fidelity printing of composite bioink structures. The system uses a synergistic cleaning strategy to minimize cross-contamination and variability in photopolymerization characteristics.
Researchers developed electronics-free robots that can walk without electronics, using compressed gas as a power source. The robots were printed in one go from standard 3D printing material and demonstrated three-day operation with air pressure control.
Researchers at University of Toronto develop a new framework to optimize laser Directed Energy Deposition (AIDED) for higher quality and more reliable metal parts. The AIDED framework uses machine learning to predict optimal process parameters and enhance the accuracy and robustness of finished products.
The art installation, comprising three metal cubes, was deployed near the Mariana Trench off Japan's coast as part of a seismic sensor system. The cubes feature designs that resonate with communities worldwide and embody nine existential elements common to all humanity.
MIT engineers have developed a way to grow artificial muscles that twitch and flex in multiple coordinated directions. This breakthrough allows for the creation of soft, wiggly robots with enhanced flexibility and range of motion.
Researchers at ETH Zurich have developed a fully additive-manufactured plastic scintillator detector for elementary particles, showcasing a significant step towards time- and cost-effective ways to build large-scale particle detectors. The detector's three-dimensional particle tracks enable more accurate neutrino tracking and analysis.
Scientists at Empa have developed a method to produce complex soft actuators using 3D printing, overcoming challenges of elasticity, softness, and material properties. The actuators, made from silicone-based materials, can be used in various applications, including robotics, cars, and potentially even medical devices.
Researchers at Beckman Institute created a new 3D printing process called 'growth printing' that mimics the outward expansion of tree trunks to print polymer parts quickly and efficiently. The process, called FROMP, uses minimal energy to harden resin into its solid form, resulting in faster and more cost-effective production of polymers.
The study reveals the association between microstructure and G/R during WAAM, resulting in a columnar cellular micro-structure and an extremely low coefficient of thermal expansion (CTE) of 0.265×10^−6 K^−1 from 20℃ to 100℃. The research offers insights into super-invar alloy components manufactured by WAAM, paving the way for better a...
Researchers at Johns Hopkins University Applied Physics Laboratory have discovered a new way to strengthen titanium alloys using AI, enabling faster production and improved mechanical properties. The breakthrough has implications for industries such as shipbuilding, aviation, and medical devices.
Researchers at Naton Biotechnology have developed the world's first laser 3D-printed total knee implant, receiving official approval from China's National Medical Products Administration. A two-step heat treatment process significantly improved the metal's structure and strength, making it stronger and more reliable for medical use.
Researchers at SwRI and U-M have created a new methane flare burner using additive manufacturing and machine learning that eliminates 98% of methane vented during oil production. The burner's design, with a complex nozzle base and impeller, allows for efficient combustion even in challenging crosswind conditions.
A novel computational model enables prediction and improvement of multifunctional structures in 3D printing. Researchers have controlled internal structure to enhance mechanical resistance and electrical signal transmission.