Articles tagged with Additive Manufacturing
Researchers at Texas A&M University have developed a method to break down condensation polymers in plastics using solvents and liquid organic hydrogen carriers, producing aromatic compounds that can be used as fuels. This breakthrough has potential implications for the sustainability of the chemical industry and reducing global warming.
Scientists have successfully synthesized a multiscale NiFeMn alloy through additive manufacturing combined with chemical dealloying, offering a new route for discovering novel materials. The integrated approach enables efficient diffusion of metals, allowing for bulk samples to be prepared without extended dealloying time.
Researchers have developed an ultra-strong, ductile alloy using 3D printing technology, which combines the benefits of refractory metals like NbTiZr. The oxygen-doped blend creates a unique combination of strength and flexibility, making it ideal for aerospace and medical applications.
Researchers develop novel Ta-based implants with improved biocompatibility and osseointegration properties, enabling better bone growth and stability. The designs optimize mechanical and biological requirements for optimal clinical results.
A team of biomedical engineers from the University of Melbourne has developed a groundbreaking 3D printing system that can fabricate complex human tissues in just seconds. This technology significantly improves the potential to predict and develop new pharmaceutical therapies, reducing the need for animal testing.
University of Texas at Dallas researchers have designed a 3D-printed femur that can help doctors prepare for surgeries and develop treatments for bone tumors. The bone replica is made of polylactic acid, a bio-based polymer, and performed as well as a human femur in biomechanical tests.
Researchers have developed a machine learning-based approach to detect keyhole pores in laser powder bed fusion (LPBF) metal 3D printing, achieving over 90% accuracy. The method uses simple light and sound sensors to monitor the printing process and accurately detect defects with a temporal resolution of 0.1 milliseconds.
Researchers at Duke University have developed a polymer that can be used in commercial 3D printers without solvent, leading to major advantages across different applications. The new solvent-free material has been shown to improve mechanical properties while maintaining biodegradability.
Researchers developed a more sustainable 3D-printed concrete material combining graphene with limestone and calcined clay cement. The new material offers enhanced strength and durability while significantly reducing carbon emissions, making it a powerful solution for addressing environmental challenges in 3D printed construction.
Researchers developed MobiPrint, a mobile 3D printer that can measure and print objects onto the floor. The system can add accessibility features, such as tactile markers, and create custom objects like art pieces.
Researchers at MIT have successfully fabricated fully 3D-printed resettable fuses, key components of active electronics that require semiconductors. The devices use a copper-doped polymer material to regulate resistance and can be used for basic control operations like motor speed regulation.
Researchers at KTH Royal Institute of Technology have developed a novel 3D printing method to fabricate glass micro-supercapacitors with enhanced performance. The approach utilizes ultrashort laser pulses to create electrodes with increased surface area and rapid ion transport, leading to improved energy storage capabilities.
Concordia researchers develop a novel method of 3D printing using acoustic holograms, capable of creating complex objects quickly and at once. This technique, called holographic direct sound printing (HDSP), stores information of multiple images in a single hologram, allowing for the creation of multiple objects simultaneously.
A team of scientists developed a new method for 3D nanolithography using low peak power laser oscillators, enabling the creation of non-photosensitized materials without photo-initiators. Wavelengths of 517 nm, 780 nm, and 1035 nm are suitable for producing 300 nm polymerized features with high linear writing speeds.
Iowa State University researchers are using additive manufacturing, also known as 3D printing, to create tungsten shields and components that can withstand high temperatures and radiation in nuclear reactors. The goal is to improve the efficiency of nuclear power and reduce costs.
Researchers create interlocking glass bricks that can withstand pressures similar to concrete blocks, aiming to reduce embodied carbon in construction. The 3D-printed bricks are designed to be reused and repurposed, promoting a circular construction method.
Researchers at Singapore University of Technology and Design have successfully printed 3D photonic crystals using titanium resin, achieving a complete photonic bandgap across the visible spectrum. This breakthrough enables precise control of light, opening up possibilities for advancements in telecommunications, sensing, and quantum te...
Scientists at ORNL identified a new method to process nanocellulose, reducing energy needs by 21% and lowering production costs. The breakthrough enables the development of sustainable, carbon-neutral materials for 3D printing and construction.
By combining design schemes with robotic additive manufacturing, researchers increased crack resistance in concrete by up to 63% compared to conventional cast concrete. The technique relies on mechanisms that shield cracks, interlock fractured surfaces, or deflect cracks from a straight path.
Researchers develop wavelength-independent 3D polymerisation using low peak power laser oscillators, enabling rapid and efficient printing of non-photosensitized materials. The method uses high pulse repetition rate oscillators to achieve localized photo-crosslinking and controlled energy deposition per focal volume.
Researchers at Graz University of Technology developed two techniques to join wood with metals and polymer composites without adhesives or screws. The AddJoining technique uses 3D printing to create strong joints, while the Ultrasonic Joining method employs high-frequency vibration to melt polymer into wood pores. These methods show pr...
Researchers use high-energy synchrotron X-ray to study spatter dynamics during LPBF, revealing links between vapour depression shape and spatter interactions. The study proposes strategies to minimize defects, improving the surface quality of LPBF-manufactured parts.
Researchers at Washington State University developed an AI algorithm that optimizes 3D printing settings, reducing time and cost for engineers. The algorithm improved the accuracy and quality of printed models, particularly for complex biomedical devices like kidneys and prostates.
Researchers at POSTECH have developed an innovative approach to enhance the efficiency of thermoelectric materials by altering their geometry to resemble an hourglass shape. This breakthrough could lead to widespread applications in thermoelectric power generation, converting waste heat into electricity.
A research project, ACCELERATE, aims to significantly reduce operational qualification time and cost in additive manufacturing by improving validation through detailed tasks and documentation. The project will tackle various aspects of AM operations, including facility controls, operator training, software configuration, and process mo...
A research team at Heidelberg University has successfully developed a new generation of biocompatible materials for additive manufacturing using microalgae. The materials were extracted from the raw materials of diatom and green alga species and proved to be suitable as inks for high-resolution 3D laser printing.
Researchers at Dartmouth College developed a technique using light to imprint 2D and 3D images inside any polymer containing a photosensitive chemical additive. The technology enables the creation of erasable 3D displays with high resolution, applicable in surgeries, architectural designs, education, and art.
A team of scientists created a new method to 3D print vascular networks that mimic naturally occurring blood vessels. After perfusion, the printed biomimetic vessels displayed healthy and functional heart tissue responses, including synchronization with cardiac drugs.
This innovative system combines remote health monitoring and drug delivery using 3D-printed hollow microneedles, advancing personalized medicine. The integrated theranostic microneedle array measures key health indicators like pH, glucose, and lactate levels, while enabling rapid, pumpless, and point-of-care drug administration.
A UVA research team introduces a game-changing additive to 3D-printed concrete, enhancing its printability and mechanical properties. The study demonstrates the potential for more resilient and eco-friendly construction practices using cellulose nanofibrils.
Scientists have developed a new way to 3D print materials that are strong enough to support human tissue and vary in shape and size. The breakthrough, known as CLEAR, helps pave the way toward a new generation of biomaterials for personalized implants and tissues.
Researchers developed CLEAR, a novel 3D printing technique using light and dark chemical reactions to create densely entangled polymer chains. This improves mechanical properties and enables applications in biomedical manufacturing, such as adhering to wet tissues.
The NUS researchers developed a state-of-the-art technique called CHARM3D to fabricate three-dimensional electronic circuits with high electrical conductivity, self-healing capabilities, and recyclability. This new technique enables the printing of free-standing metallic structures without support materials or external pressure.
Researchers developed core-shell microfibrous scaffolds that excel in rotator cuff repair, restoring natural morphology and mechanical properties. The acellular, in situ tissue engineering technology harnesses stem cell regenerative abilities to provide robust biological regeneration without cell seeding.
Researchers developed a low-cost, flexible sensor for badminton players that provides direct feedback on postures, footwork, arm swings, and muscle strength. The sensor uses triboelectric technology and offers real-time monitoring and recognition accuracy of 97.2% for seven technical movements.
Scientists embedded gold nanorods in hydrogels that can contract when exposed to light and expand again upon removal. This expansion and contraction mechanism allows for remotely controlled actuators with endless design possibilities.
Researchers created RoboFabric, a wearable fabric that can stiffen on demand for medical applications and soft robotics. The technology reduces muscle activity by up to 40% when assisting joints while lifting loads.
Researchers at Ben-Gurion University's PAI Lab developed groundbreaking multifunctional material-sensors that emulate natural systems, advancing Physical AI. The sensors can process diverse signals concurrently through ions and electrons, enabling versatile and lifelike interactions in fields like robotics and healthcare.
Professors Philip LeDuc and Burak Ozdoganlar have developed a novel 3D ice printing technique that enables the creation of micro-scale structures with tailored geometries. Their method uses water as an ink substitute, allowing for the deposition of precise internal voids and channels.
The Purdue researchers created a patent-pending process to develop ultrahigh-strength aluminum alloys suitable for additive manufacturing. The alloys exhibit high strength and beneficial large plastic deformability, exceeding the range of traditional high-strength aluminum alloys.
A team of researchers from Singapore University of Technology and Design has developed a new approach to 3D food printing using multi-channel nozzles. They successfully printed foods with seamless transitions between materials, opening up possibilities for personalized and sustainable meals. The technology can be used to create aesthet...
Researchers developed a new two-photon polymerization technique using two lasers to reduce the power requirement of femtosecond lasers. This approach enables increased printing throughput and lower cost, impacting manufacturing technologies in consumer electronics and healthcare sectors.
The Freeform Multi-material Assembly Process allows for the creation of complex devices with multiple materials, including plastics, metals, and semiconductors. This novel 3D printing and laser process enables the manufacture of multi-layered sensors, circuit boards, and even textiles with electronic components.
A wearable health monitor developed by Washington State University researchers can accurately measure levels of important biochemicals in sweat during physical exercise. The device has the potential to track health conditions and diagnose common diseases, including diabetes, gout, kidney disease, and heart disease.
Researchers at NC State University have developed a technique to create miniature soft hydraulic actuators that can move small soft robots, allowing for exceptional control and delicacy. The actuators use shape memory polymers and microfluidic channels to control the motion and shape change of the soft robots.
Researchers have developed a mathematical theory of knitted materials, enabling the creation of programmable textiles with adjustable elasticity. The study, led by Georgia Tech physicists, explores the relationships between yarn manipulation, stitch patterns, and fabric behavior to expand knitting's applications beyond clothing.
A new method for detecting defects in additively manufactured components uses deep machine learning, generating synthetic defects for training and testing on physical parts. The algorithm accurately identifies hundreds of defects, even those unseen by the model before.
A recent study by the Hebrew University of Jerusalem developed a Free-Standing Microscale Photonic Lantern Spatial Mode (De-)Multiplexer using 3D Nanoprinting. The device enables spatial mode multiplexing, converting between optical waves and separated single-mode signals, with applications in high-capacity communication and imaging.
The Luxembourg Institute of Science and Technology is developing affordable gas sensors for environmental monitoring and occupational safety. The €8 million AMUSENS project aims to create portable, cost-effective sensors using nanotechnology and artificial intelligence.
Researchers developed 3D-printed electrospun vascular grafts loaded with tetramethylpyrazine to overcome limitations of current grafts. These grafts demonstrated excellent biocompatibility, mechanical strength, and antiplatelet properties in both in vitro and in vivo experiments.
A US Army research collaboration with Boston University's KABlab used an AI machine learning robot to create a record-breaking energy-absorbing shape, breaking the known record of 71% efficiency. The shape has four points, like thin flower petals, and is taller and narrower than early designs.
A team of visionaries at the Carney Institute developed 3D-printed brain and spinal cord implants, revolutionizing surgical implantations and optical access. Bioluminescence imaging overcomes limitations of traditional fluorescent microscopy, providing unprecedented observation of neural and vascular activity.
Researchers from the University of Birmingham have designed a new type of recyclable resin made from biosourced materials for use in 3D printing applications. The feedstock is made from lipoic acid, a naturally occurring fatty acid molecule, and can be recycled back into its constituent parts.
Researchers at North Carolina State University have developed a technique that automates quality control during the finishing process of 3D printed metal machine parts. This approach allows users to identify potential flaws without removing parts from equipment, making production time more efficient.
Researchers have developed a method to fabricate customized pharmaceutical tablets with tailored drug release profiles using Multi-Material InkJet 3D Printing. This technology can print multiple drugs in a single tablet, simplifying complex medication regimens and providing precise treatment options for patients.
Canadian researchers have developed a new 3D printing method called blurred tomography that can rapidly produce microlenses with commercial-level optical quality. The method uses projected light to solidify a light-sensitive resin in specific areas, allowing for rapid prototyping of optical components.
Researchers developed a novel 3D printing technology that can print multi-material tubular structures as thin as 50 micrometers. The technology, called Polar-coordinate Line-projection Light-curing Production (PLLP), uses a rotating mandrel and patterned light illumination to create complex structures.
EPFL researchers develop DNGEs, 3D-printable double network granular elastomers that can vary their mechanical properties. These inks enable the creation of flexible devices with locally changing properties, eliminating the need for cumbersome mechanical joints.
Researchers at the University of Nottingham have developed a new coating process that increases the functionality of 3D printed plastics by adding color and anti-fungal properties. This breakthrough enables the creation of bespoke objects with improved durability and usability, particularly in moist environments.
Scientists at Shandong University have created a novel approach to fabricate high-performance NiTiNb shape memory alloys using laser powder bed fusion. The in-situ alloying process yields good mechanical and functional properties, surpassing conventional casting methods. By integrating material synthesis and structure forming, research...