Articles tagged with Additive Manufacturing
Researchers at the University of Texas at Dallas have developed a durable and recyclable foam that can be 3D-printed using dynamic covalent chemistry. The new material has reversible bonds, allowing it to repair itself when damaged, making it more versatile and longer-lasting.
Researchers at HKUST have developed an AI-assisted 3D food printing solution that combines printing with infrared cooking to produce safer and more visually appealing food. The system uses graphene heaters to precisely control the cooking process, ensuring shape retention and quality.
Researchers have developed a new photopolymerisation reaction controlled by two different colours of light, enabling the creation of solid polymeric materials with resolutions below millimetres. This method allows for precise spatiotemporal control and could improve the performance of 3D printing processes.
Researchers developed a standardized playbook for multi-material projection-based bioprinting, achieving high-fidelity printing of composite bioink structures. The system uses a synergistic cleaning strategy to minimize cross-contamination and variability in photopolymerization characteristics.
Researchers developed electronics-free robots that can walk without electronics, using compressed gas as a power source. The robots were printed in one go from standard 3D printing material and demonstrated three-day operation with air pressure control.
Researchers at University of Toronto develop a new framework to optimize laser Directed Energy Deposition (AIDED) for higher quality and more reliable metal parts. The AIDED framework uses machine learning to predict optimal process parameters and enhance the accuracy and robustness of finished products.
The art installation, comprising three metal cubes, was deployed near the Mariana Trench off Japan's coast as part of a seismic sensor system. The cubes feature designs that resonate with communities worldwide and embody nine existential elements common to all humanity.
MIT engineers have developed a way to grow artificial muscles that twitch and flex in multiple coordinated directions. This breakthrough allows for the creation of soft, wiggly robots with enhanced flexibility and range of motion.
Scientists at Empa have developed a method to produce complex soft actuators using 3D printing, overcoming challenges of elasticity, softness, and material properties. The actuators, made from silicone-based materials, can be used in various applications, including robotics, cars, and potentially even medical devices.
Researchers at Beckman Institute created a new 3D printing process called 'growth printing' that mimics the outward expansion of tree trunks to print polymer parts quickly and efficiently. The process, called FROMP, uses minimal energy to harden resin into its solid form, resulting in faster and more cost-effective production of polymers.
Researchers at ETH Zurich have developed a fully additive-manufactured plastic scintillator detector for elementary particles, showcasing a significant step towards time- and cost-effective ways to build large-scale particle detectors. The detector's three-dimensional particle tracks enable more accurate neutrino tracking and analysis.
The study reveals the association between microstructure and G/R during WAAM, resulting in a columnar cellular micro-structure and an extremely low coefficient of thermal expansion (CTE) of 0.265×10^−6 K^−1 from 20℃ to 100℃. The research offers insights into super-invar alloy components manufactured by WAAM, paving the way for better a...
Researchers at Johns Hopkins University Applied Physics Laboratory have discovered a new way to strengthen titanium alloys using AI, enabling faster production and improved mechanical properties. The breakthrough has implications for industries such as shipbuilding, aviation, and medical devices.
Researchers at Naton Biotechnology have developed the world's first laser 3D-printed total knee implant, receiving official approval from China's National Medical Products Administration. A two-step heat treatment process significantly improved the metal's structure and strength, making it stronger and more reliable for medical use.
Researchers at SwRI and U-M have created a new methane flare burner using additive manufacturing and machine learning that eliminates 98% of methane vented during oil production. The burner's design, with a complex nozzle base and impeller, allows for efficient combustion even in challenging crosswind conditions.
A novel computational model enables prediction and improvement of multifunctional structures in 3D printing. Researchers have controlled internal structure to enhance mechanical resistance and electrical signal transmission.
Scientists from ISTA create thermoelectric coolers with improved performance and reduced waste by 3D printing materials, offering potential for medical applications and energy harvesting. The innovative method reduces production costs and enhances material properties.
Researchers at UCL and the University of Greenwich developed a new technique using X-ray imaging to observe imperfections in 3D printed metal alloy components. Applying a magnetic field during the manufacturing process reduced pore formation by 80%, resulting in stronger and more durable components.
The article reviews additive manufacturing technology for biomedical metals, enabling customized implants with precise internal structures. It highlights the integration of AI and 4D printing, addressing challenges in production costs, regulatory compliance, and post-processing.
A team of researchers at the University of Washington has developed a novel method for 3D printing objects using a mixture of coffee grounds, brown rice flour, and Reishi mushroom spores. The resulting material is compostable, lightweight, and strong, with a density similar to that of polystyrene foam.
Researchers at Worcester Polytechnic Institute are developing a lightweight, flexible robotic arm that enables wheelchair users to safely grasp and carry objects out of reach. The project builds on origami-inspired designs and novel fabrication methods for modules made of lightweight plastics, 3D printed components, and sensors.
Engineers at the University of Pennsylvania and Aarhus University found that introducing just the right amount of disorder can increase the toughness of certain materials by 2.6 times. This discovery opens up new possibilities for widespread use of so-called mechanical metamaterials.
Researchers developed a new stainless-steel alloy that preserves material strength without relying on nickel. By using additive manufacturing and combining austenitic and ferritic stainless steels, the team created bimetallic structures with improved hardness and strength.
Researchers have developed an embedded 3D-printing technique that allows for the rapid production of fine, continuous, and soft fibers in gel. The method uses a solvent exchange approach to inhibit capillary breakup from surface tension, achieving resolutions as low as 1.5 microns.
MIT engineers have developed a fully 3D-printed electrospray engine that can be produced rapidly and at a lower cost than traditional thrusters. The device generates stable and uniform flow of propellant, producing as much or more thrust than existing droplet-emitting electrospray engines.
Researchers have developed a holographic method for volumetric additive manufacturing that significantly reduces energy required and boosts resolution. The technique involves projecting three-dimensional holograms onto spinning resin vials, resulting in high-fidelity 3D-printed objects with exceptional accuracy.
Cornell researchers discover way to control metal solidification transformations by adjusting alloy composition, leading to improved strength and reliability of printed metal parts. The method involves disrupting column-like grain growth, significantly reducing grain size and improving yield strength.
Researchers have developed a 3D printing technique to create liquid crystal elastomers with controllable alignment, leading to new possibilities for shape-morphing materials. By tuning nozzle design, print speed, and temperature, they achieved uniform molecular-scale alignment, translating to prescribed mechanical behavior.
Researchers at Virginia Tech have discovered a new solid lubricating mechanism that can reduce friction in machinery at extremely high temperatures. The novel coating has the potential to make components from rockets to semiconductors more safe, durable, and cost-effective.
Scientists at SUTD have created innovative architectures for direct ink writing to fabricate complex bio-inspired structures, including lattices, webs, and leaf-like structures. These novel materials exhibit remarkable properties, such as improved suction force and energy absorption.
The breakthrough uses 3D and 4D printing to create complex geometries with high precision, enabling the fabrication of electromagnetic metamaterials. This has led to enhanced performance in applications such as antennas, invisibility cloaks, imaging, and wireless power transfer.
Establishing a permanent lunar presence will depend on the use of AI, robotics, and 3D printing to adaptively respond to challenges. The moon's natural resources, such as regolith, can also reduce the need for Earth-launched supplies.
Researchers used 3D printing to make headlight lenses, achieving exceptional precision and surface quality while reducing costs and production speeds. The study compared 3D printing with traditional methods like CNC machining and reverse engineering, finding that 3D printing outperformed them in efficiency and cost-effectiveness.
Researchers from ETH Zurich developed hygroscopic wall and ceiling components that can significantly reduce humidity in heavily used indoor spaces, resulting in a 75% reduction in discomfort index compared to conventional painted walls.
Researchers propose a novel strategy for highly controllable micro-nano fabrication using focal volume optics in transparent solids. The approach enables the creation of composite structures with finer structures and tunable properties, opening up new avenues for photonics and nanophotonics applications.
Researchers developed novel 3D printed PLA-CaP scaffolds that support angiogenesis, reducing bone scarring and improving healing outcomes. In vitro tests showed stimulated vascular endothelial growth factor secretion and maintained calcium ion release, while in vivo testing demonstrated good integration and blood vessel infiltration.
Researchers at Tohoku University successfully prototyped the world's first full-scale automotive multi-material component, a suspension tower made of steel and aluminum with tailored geometry. The breakthrough in Laser Powder Bed Fusion (L-PBF) technique allows for strong bonding interfaces without brittle intermetallic compounds.
Researchers have developed a 3D concrete printing system that captures and stores carbon dioxide, offering a promising alternative to traditional cement-based construction methods. The innovation improves printability, increases strength, and enhances mechanical properties, resulting in stronger and more eco-friendly buildings.
Princeton engineers create soft plastics with programmed stretchiness and flexibility that are also recyclable and inexpensive. The material's internal structure is controlled to achieve stiffness and stretchiness in different regions of an object.
Researchers at PNNL have developed a solid phase alloying process that converts metal scrap into high-performance aluminum products in a single step. The process, called ShAPE, produces high-strength alloys with unique nanostructures and improved properties compared to conventional recycled aluminum.
At Oak Ridge National Laboratory, 104 researchers have reached this milestone. The honorees are working on strategies including advanced manufacturing and carbon management.
A team of researchers at Penn State developed a novel bioprinting technique that uses spheroids to create complex tissue, producing tissue 10-times faster and with high cell density. The technique enables the rapid fabrication of functional tissues and organs, opening new opportunities for regenerative medicine.
Researchers at Oregon State University have developed a new 3D printing technique that allows for the creation of shape-changing materials with muscle-like properties. These materials can crawl, fold, and snap directly after printing, enabling their use in implantable medical devices, soft robotics, and energy storage applications.
Researchers at Johns Hopkins University Applied Physics Laboratory have created a shape-shifting antenna that can change its shape based on temperature, transforming communications capabilities. The technology has transformative potential in military, scientific and commercial applications, enabling dynamic RF band adaptability.
The MIT team fabricated a simple water filter modeled after the mobula ray's plankton-filtering features and studied its performance. They found that the ray's filtering features are broadly similar to industrial cross-flow filters, which could inform design of water treatment systems.
Researchers at UW–Madison developed an approach to simultaneously mitigate three types of defects – pores, rough surfaces, and large spatters – in metal parts produced using laser powder bed fusion. This breakthrough enables the production of high-quality parts with increased manufacturing productivity.
Scientists have successfully synthesized a multiscale NiFeMn alloy through additive manufacturing combined with chemical dealloying, offering a new route for discovering novel materials. The integrated approach enables efficient diffusion of metals, allowing for bulk samples to be prepared without extended dealloying time.
Researchers at Texas A&M University have developed a method to break down condensation polymers in plastics using solvents and liquid organic hydrogen carriers, producing aromatic compounds that can be used as fuels. This breakthrough has potential implications for the sustainability of the chemical industry and reducing global warming.
Researchers have developed an ultra-strong, ductile alloy using 3D printing technology, which combines the benefits of refractory metals like NbTiZr. The oxygen-doped blend creates a unique combination of strength and flexibility, making it ideal for aerospace and medical applications.
A team of biomedical engineers from the University of Melbourne has developed a groundbreaking 3D printing system that can fabricate complex human tissues in just seconds. This technology significantly improves the potential to predict and develop new pharmaceutical therapies, reducing the need for animal testing.
Researchers develop novel Ta-based implants with improved biocompatibility and osseointegration properties, enabling better bone growth and stability. The designs optimize mechanical and biological requirements for optimal clinical results.
University of Texas at Dallas researchers have designed a 3D-printed femur that can help doctors prepare for surgeries and develop treatments for bone tumors. The bone replica is made of polylactic acid, a bio-based polymer, and performed as well as a human femur in biomechanical tests.
Researchers at Duke University have developed a polymer that can be used in commercial 3D printers without solvent, leading to major advantages across different applications. The new solvent-free material has been shown to improve mechanical properties while maintaining biodegradability.
Researchers have developed a machine learning-based approach to detect keyhole pores in laser powder bed fusion (LPBF) metal 3D printing, achieving over 90% accuracy. The method uses simple light and sound sensors to monitor the printing process and accurately detect defects with a temporal resolution of 0.1 milliseconds.
Researchers developed a more sustainable 3D-printed concrete material combining graphene with limestone and calcined clay cement. The new material offers enhanced strength and durability while significantly reducing carbon emissions, making it a powerful solution for addressing environmental challenges in 3D printed construction.
Researchers developed MobiPrint, a mobile 3D printer that can measure and print objects onto the floor. The system can add accessibility features, such as tactile markers, and create custom objects like art pieces.
Researchers at MIT have successfully fabricated fully 3D-printed resettable fuses, key components of active electronics that require semiconductors. The devices use a copper-doped polymer material to regulate resistance and can be used for basic control operations like motor speed regulation.
Researchers at KTH Royal Institute of Technology have developed a novel 3D printing method to fabricate glass micro-supercapacitors with enhanced performance. The approach utilizes ultrashort laser pulses to create electrodes with increased surface area and rapid ion transport, leading to improved energy storage capabilities.
A team of scientists developed a new method for 3D nanolithography using low peak power laser oscillators, enabling the creation of non-photosensitized materials without photo-initiators. Wavelengths of 517 nm, 780 nm, and 1035 nm are suitable for producing 300 nm polymerized features with high linear writing speeds.
Concordia researchers develop a novel method of 3D printing using acoustic holograms, capable of creating complex objects quickly and at once. This technique, called holographic direct sound printing (HDSP), stores information of multiple images in a single hologram, allowing for the creation of multiple objects simultaneously.