Articles tagged with Fabrication
Researchers developed three functional components for photonic microchips using inverse design algorithms. The new components are up to 500 times smaller and more efficient than traditional designs.
Researchers have created a new, recyclable yarn that mimics the properties of spandex-based yarns, offering an alternative to non-recyclable stretchy garments. The yarn is made from a form of plastic and can be melted down and reused multiple times without losing its strength and flexibility.
A team of researchers from Chiba University developed a method to monitor laser ablation in real time by detecting tiny push-back forces during laser cutting. By tracking the recoil force, they can sense depth and detect completion in real time, allowing for precise control over the process.
Researchers have demonstrated a technique to fabricate large-area oxide twistronic materials with controlled twist angles and strong chemical bonding between layers. This allows for the creation of high-crystallinity oxide moiré superlattices, which could enable new functionalities in devices.
Researchers have designed a 3D device that can hide objects from infrared cameras and protect them from extreme temperatures, with potential applications in electronics, security, and defense
Researchers have discovered a soft material that overcomes the trade-off between toughness and fatigue-resistance, making it stronger and more durable. The material's unique architecture enables repetitive energy dissipation mechanisms, allowing it to absorb energy without breaking.
A team of UTEP researchers has created a printable gel polymer electrolyte that can be 3D-printed in any shape. The material performed similarly to conventional electrolytes and showed optimal performance at a specific recipe ratio, paving the way for flexible battery design.
A team of researchers at Penn State developed a new design approach to reduce the cost of ultra-high-performance concrete (UHPC) by optimizing metallic fibers, which currently make up 70% of the material's price. The new design can help produce stronger and more environmentally friendly concrete while reducing costs.
A redesigned high-NA EUV lithography optical system has been proposed, which could enable the manufacture of smaller computer chips at lower cost than current methods. The new design eliminates troublesome optical effects, enhances resolution, and should be much cheaper to produce.
MIT researchers have developed low-cost, 3D-printed triaxial electrospray emitters that efficiently produce three-layered particles at scale. The devices can be used to manufacture time-release drug-delivery nanoparticles with potential applications in biosensors and tissue regeneration.
Direct-type perovskite detectors have surpassed commercial alternatives in sensitivity and detection limits, but scaling up for large-area flat-panel X-ray imaging remains a challenge. The review discusses scalable material fabrication, backplane integration, and imaging performance optimization to enable widespread adoption of high-qu...
Researchers have developed a wearable sensor that reads chemical signatures of human breath to decode silent speech into text. The device uses a microscopic nanoforest to capture rapid water vapor changes, achieving 98.51% accuracy rate.
Researchers have developed soft, brain-inspired electronics that can sense, store, and process information while conforming to biological tissues. These devices mimic the chemical processing of the human brain, executing complex tasks like heart rhythm classification at ultra-low voltages.
Scientists from the University of Tokyo have successfully synthesized 1-nanometer-wide, single-walled MoS2 nanotubes with well-defined atomic structures. These ultrafine materials could provide a new route toward miniaturized electronic devices and expand nanotube science beyond carbon.
Researchers from EPFL have developed a new holographic approach to volumetric 3D printing, enabling cell-compatible, high-resolution printing at near-clinical scales. The method uses phase control to produce higher-fidelity objects in light-scattering media, such as those containing living cells.
Researchers at Rice University have developed a method to pattern chips with nanoscale structures at room temperature, opening up new possibilities for integrating light-based technologies into future devices. The technique uses anisotropic crystals to create patterns in hard materials like silica.
A research team led by POSTECH developed an AI framework that can predict and account for microscopic defects in metal 3D printing, improving the reliability of metal components. The framework achieves a Mean Absolute Error (MAE) of just 9.51 MPa, outperforming conventional approaches.
Researchers at Rice University have developed a method to make perovskite-based photovoltaics more durable by adding two key ingredients, skipping the yellow phase and degrading slower. The films retain 98% of their initial efficiency even after 1,200 hours of exposure.
A breakthrough in computer-designed thermoelectric generators has achieved more than eight times better efficiency than conventional designs. The innovative approach uses topology optimization to precisely control heat flow and minimize electrical resistance.
Researchers at Indian Institute of Science have devised a method to grow high-quality 2D magnetic materials over centimetre-scale wafers, paving the way for their integration into next-generation electronics. The technique uses Physical Vapour Transport Deposition and enables scalable fabrication with minimal surface roughness.
A new manufacturing approach enables the creation of working transistors on both sides of flexible microchips, doubling computing density. The technique uses a liquid bath to detach and float ultra-thin silicon membranes, allowing for precise fabrication without harsh adhesives.
A team of researchers developed a machine learning framework to optimize laser settings for printing crack-susceptible superalloys. The algorithm reduced internal crack density by 99% and increased the metal's high-temperature strength, surpassing traditional cast components.
A new class of ultra-high strength and ductility steel has been created using machine learning, achieving a rare balance of extreme strength and ductility. The resulting metal resists corrosion and degrades slowly in salt-water tests.
Researchers have developed a new class of carbon materials called 'viciazites' that contain carefully controlled configurations of nitrogen groups, enabling low-temperature operation and efficient CO2 capture. The materials outperform untreated carbon fibers in CO2 uptake and desorption at temperatures below 60°C.
Researchers have developed a 3D electrode inspired by an aquatic plant, which captures and transports gas bubbles to increase hydrogen production. The design achieved a current density eight times higher than common flat electrodes, collecting 53.9% more hydrogen.
Prof. Yanquan Geng's team has devised a way to carve variable-depth, three-dimensional trenches into gallium antimonide using a microscopic tip vibrating thousands of times per second. This process improves the crystal's structural integrity and enables the creation of pristine 3D nanogrooves with controlled depths and widths.
Researchers used microwave-based 3D printing to create ceramic components with near-zero porosity and improved strength. The hybrid technique eliminates microscopic holes and traps gas bubbles, allowing for more bending force before breaking.
Researchers at EPFL developed a 3D printable scaffold to support fast bone growth using a room-temperature process with enzymes. The resulting bone-like porous scaffolds can become load bearing within just 7 days, showing promise for bone repair applications.
Researchers create living tissue at near-physiological cell density using a new bioprinting strategy called embedded 3D printing in a cell-dense suspension (EPICS). The method enables the precise fabrication of perfusable channels and dense cellular environments, mimicking real organs.
Engineers at the University of Pennsylvania have developed LIBRIS, an automated microfluidic platform capable of generating lipid nanoparticle formulations at high speed and scale. This enables the creation of large, systematic datasets needed to train predictive AI models, accelerating the design of lipid nanoparticles for mRNA delivery.
Recent advances in tubular solid oxide fuel cells provide a comprehensive overview of innovative geometric designs and real-world applications. These cells offer a promising technology for addressing global energy challenges with higher energy conversion efficiency and fuel flexibility.
The Harvard team developed a new microfabrication method to produce high-performance, curved optical mirrors with extremely smooth surfaces. The mirrors can control light at near-infrared wavelengths, enabling fast and efficient quantum networking.
Researchers have developed a novel polymer alloy material made from commercially available plastics that can handle unprecedented high temperatures and store more energy than traditional polymer capacitors. The new material has a dielectric constant of 13.5, allowing it to maintain its performance level from -148 F to 482 F.
Graphene and diamond hybrids show promising performance in electronic devices, sensors, and machining tests. However, major challenges remain, including producing large-area hybrids with consistent quality and understanding fundamental properties.
MIT engineers have designed a 3D-printed floor truss system made from recycled plastic, which exceeds building standards set by the US Department of Housing and Urban Development. The printed flooring can hold over 4,000 pounds and weighs about 13 pounds per truss, making it a lighter alternative to traditional wood-based trusses.
Researchers have developed an open-source pressure myography tool, HemoLens, which reduces the cost of vascular research to $750 from $40,000. The tool uses affordable manufacturing processes and customizable components, making it easier for researchers to study vascular function.
A Cornell University team is developing a method to 3D-print concrete underwater, which could revolutionize on-site maritime construction and repair of critical infrastructure. The technology aims to minimize ocean disruption while creating more efficient and effective construction methods.
LIST's patented infrared welding process enables rapid assembly of thick carbon-fibre-reinforced thermoplastic components, reducing weight, costs and environmental impact. The innovation is estimated to reduce CO2 emissions by 12.5 tonnes per wing rib.
A team from Harvard and University of Lisbon found that silica, a low-refractive index material, can be used for making metasurfaces despite long-held assumptions. They discovered that by carefully considering the geometry of each nanopillar, silica behaves as a metasurface, enabling efficient design of devices with relaxed feature sizes.
Researchers have developed a new method to print custom microstructures directly into living cells, enabling the study of biological functions and instilling enhanced properties. The breakthrough uses light-sensitive materials and laser polymerization to create structures within cells.
Scientists from ISTA and Brandeis University develop a geometric framework that predicts viable structures in self-assembling particles. The 'high-dimensional convex polyhedron' tool helps identify constraints that prevent certain outcomes, offering insights into designing custom-made nanomaterials.
Researchers developed a bio-inspired neuron platform that processes and learns information using light and electronics integrated on a single platform. The chip achieves 92% image recognition accuracy and demonstrates key synaptic behaviors found in biological learning.
Researchers have developed a strong, defect-free composite material that can phase-shift under stress to dissipate energy. The material, created using additive friction stir deposition, has potential applications in defense, infrastructure, aerospace, and sporting equipment.
Researchers at China Jiliang University have developed a comprehensive review of metasurfaces for generating and controlling perfect vortex beams. The advancements in this field offer new possibilities for high-precision optical applications.
A team of researchers developed a multi-material, multi-module microrobot that can grab, carry and release microscopic objects. The microrobot features two parts: one reacts to pH changes to grip an object, while the other responds to magnetic fields for movement.
Researchers create a new method for laser-based powder bed fusion that achieves unprecedented lattice walls and surfaces while reducing memory demand. The approach enables the high-fidelity fabrication of microscale shell lattices with improved strength and toughness.
An AI-driven robotic assembly system allows people to build physical objects by simply describing them in words. The system uses generative AI models to build a 3D representation of an object's geometry based on the user's prompt, and then iterates on the design based on feedback from the user.
Researchers at KTH Royal Institute of Technology have identified three bisphenols with negligible estrogenic effects, suitable for replacing BPA in consumer products. The safe and sustainable alternatives are made from renewable resources and demonstrate thermal stability and mechanical properties comparable to BPA-based plastics.
The National Center for Supercomputing Applications (NCSA) has received the 2025 HPCwire Readers' and Editors' Choice Awards for its outstanding research in artificial intelligence and energy systems. NCSA's premier supercomputing systems Delta and DeltaAI were utilized in two different domains, including a novel AI-based approach to m...
Researchers from the University of South Australia have developed a lightweight breathable fabric that reflects 96% of the sun's rays, keeping skin temperature 2-3.8 degrees celsius lower than bare skin. The innovative material actively releases warmth while keeping the skin dry.
Researchers created a miniaturized replica of carotid arteries using 3D printing, mimicking the geometry and fluid dynamics of human blood vessels. The model revealed that platelet movement is crucial in blood clot formation, and high stress on blood vessels triggers significant platelet activity.
A team of Korean researchers has successfully integrated a single memristor into micro-LED pixels, replacing the traditional driving transistor and storage capacitor. This innovation enables more efficient and easier-to-build displays with improved brightness and color accuracy.
Researchers at UChicago Pritzker School of Molecular Engineering developed a fully automated system to optimize physical vapor deposition, a process used to make thin films. The self-driving lab uses robotics and artificial intelligence to decide the next best step without human intervention.
Researchers have identified iron-manganese alloys as promising candidates for temporary bone fixation. These alloys combine strength, biocompatibility, and degradation properties, allowing them to support bone healing while degrading naturally. However, challenges remain, including controlling the release of manganese, which can pose t...
A new memristor wafer integration technology has been developed, enabling the creation of brain-like AI chips with high efficiency and compact storage. The technology overcomes limitations of conventional semiconductors by storing and processing information in a more compact space.
Researchers explore Field-assisted Additive Manufacturing for micro/nano device fabrication, enabling targeted motion, cell growth, and flexible electronics. The technology holds promise for industries such as biomedical engineering and microrobotics.
Researchers at ETH Zurich have successfully produced muscle tissue using a new biofabrication system called G-FLight in microgravity. The process enables rapid production of viable muscle constructs with similar cell viability and muscle fibers as those printed under gravity.
Researchers at South China University of Technology develop a method to solve unstable anode:electrolyte interfaces using digital light processing (DLP) 3D printing. The resulting batteries retain over 91% capacity after 8,000 cycles and achieve stable cycling over 2,000 hours.
Global experts discuss the future of additive manufacturing in various applications, including bioprinting living tissues and creating smart consumer products. Researchers showcase advancements in machine learning, real-time sensing, and multi-material 3D printing.
A team of biomechanical engineers and surgeons has developed a 3D-printing soft robot that can accurately deliver hydrogels to the vocal cord surgical site. The device, which is only 2.7 mm in size, can reconstruct tissues removed during surgery and potentially prevent fibrosis and stiffening of the vocal cords.