Articles tagged with Fabrication
Researchers have developed Laser Ablation Dry Aerosol Printing (LADAP) that generates nanoparticles from solid targets using pulsed laser ablation, enabling the printing of metals and oxides without inks. The technique produces structures with fine-resolution microstructures and thick deposition within a high-throughput process.
Researchers developed an ultra-sensitive hydrogel for human-machine interaction, achieving high-accuracy collaboration in remote surgical operations and virtual reality. The AirCell Hydrogel boasts a smooth surface and porous interior structure, allowing it to detect various human motions with exceptional accuracy.
Researchers at EPFL have developed a novel 3D printing technique that creates ultra-strong metal and ceramic materials by infusing water-based gel with metal salts. The process results in exceptionally dense and strong constructions, suitable for next-generation energy, biomedical, and sensing technologies.
Researchers at Virginia Tech have developed an AI-powered system to detect flaws in wire-arc additive manufacturing, a faster approach to producing complex components. The technology enables real-time defect detection and correction, reducing waste and improving quality.
Researchers at MIT have developed a 3D-printable aluminum alloy that is five times stronger than traditionally manufactured versions. This breakthrough could lead to lighter and more efficient aircraft parts, such as fan blades in jet engines, reducing energy consumption and costs.
Researchers introduce HydroSpread, a new fabrication method for creating soft robots that can move and adapt on their own. The technology uses liquid polymer to create ultrathin, uniform sheets on water's surface, allowing for complex patterns and controlled movement.
Researchers at MIT developed a new approach to design complex material structures that account for 3D printing limitations, improving reliability in aerospace and medical applications. The technique enables precise control over material performance and reduces deviations from intended mechanical behavior.
Researchers developed a palm-sized, portable multimaterial printer using electrowetting on dielectric technology to print conductive and insulating liquids. The printer allows for on-site fabrication of origami devices with customizable shapes and functions, enabling site-specific sensor deployment in resource-limited environments.
Researchers at DTU Energy and DTU Construct developed a new fuel cell design using 3D printing and gyroid geometry for improved surface area and weight. The Monolithic Gyroidal Solid Oxide Cell delivers over one watt per gram, making it suitable for aerospace applications.
A strong-confinement low-index rib-loaded waveguide structure enables efficient light propagation and high electro-optic coupling in TE polarization, opening up new ways for fast proof-of-concept demonstration. The structure achieved a 3-dB bandwidth beyond 110 GHz and a voltage-length product of 2.26 V·cm.
Researchers developed an all-flexible, self-cleaning smart window that fine-tunes solar gain in real time and protects against environmental contaminants. The device's multifunctionality could accelerate green building development and address climate change concerns.
Researchers have developed a novel, MA-free ink that enables the scalable fabrication of wide-bandgap perovskite solar cells using blade coating in ambient air. The resulting cells achieve certified 23% efficiency, one of the highest values reported for an MA-free film.
Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.
Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.
A new technique for controlling phase boundaries in thin films allows researchers to engineer lead-free energy storage materials with promising dielectric properties. By manipulating the film thickness, they can control the distribution of crystalline structures and enhance specific characteristics of the material.
A new magnet manufacturing process has been developed that produces strong permanent magnets quickly and uses less energy and is less expensive. The technique, called friction stir consolidation, eliminates porosity in the magnetic material and reduces oxidation.
Researchers at Texas A&M University have developed a smart plastic that can self-heal and adapt to extreme conditions, making it ideal for aerospace and automotive applications. The material's unique properties allow it to restore its shape after deformation, improve vehicle safety, and reduce environmental waste.
Researchers at Oak Ridge National Laboratory have developed a new method to improve the strength and conductivity of dry-processed battery electrodes using long carbon fibers. The resulting batteries exhibit faster charging and discharging rates, reduced risk of overheating, and lower production costs.
Researchers at the University of Missouri have created a more efficient method for manufacturing computer chips using ultraviolet-enabled atomic layer deposition (UV-ALD). This approach reduces the number of manufacturing steps, saving time and materials, while also minimizing the use of harmful chemicals.
Researchers developed a new 3D printing method that creates strong, high-quality silicon carbide (SiC) ceramic parts at lower temperatures. The method uses vat-polymerization and adds silica to improve material quality, resulting in comparable strength to ceramics sintered at higher temperatures.
Researchers developed a new method for building powerful, compact energy storage devices using thin-film supercapacitors without metal parts. The device can output 200 volts, equivalent to powering 100 LEDs for 30 seconds or a 3-watt bulb for 7 seconds.
Researchers developed a novel fabrication method for thin-film temperature sensors that operate across an exceptionally wide temperature range, from –50 °C to 950 °C. The technique eliminates the need for complex protective layers, making it faster and cheaper to produce sensors.
Researchers propose sparse-view irradiation processing VAM (SVIP-VAM) to reduce projection data and computation time. The method enables structure manufacturing with a reduced number of projections, increasing the feasibility of sparse-view printing.
Scientists create programmable lattice structure with infinite geometric variations, enabling the fabrication of lightweight, adaptable robots inspired by biological tissues. The technology offers scalable solutions for designing unprecedentedly flexible and rigid robots.
The study successfully demonstrated impedance tuning of a 250 GHz waveguide transition, validating the effectiveness of mechanical tuning as a method to compensate for fabrication-induced performance variation. Terahertz frequencies above 100 GHz offer extremely wide bandwidths suitable for next-generation wireless communications.
A new laser machining method enables high-precision patterned laser micro-grooving with root mean square errors below 0.5 μm. This technique allows for rapid and scalable manufacturing of custom microstructures, advancing applications in microfluidic devices, sensors, and heat dissipation systems.
The article discusses the use of solution-processed 2D materials to fabricate memristors, offering a scalable alternative to traditional methods. Recent breakthroughs have overcome manufacturing limitations, producing larger and less-damaged nanosheets with improved device performance.
International Journal of Extreme Manufacturing (IJEM) achieves a new Impact Factor of 21.3, surpassing 20 for the first time and maintaining its position as top journal in the field. IJEM has attracted submissions from 853 institutions in 81 countries.
MIT engineers developed a new resin that turns into two different solids depending on the type of light, enabling the creation of complex structures with easily dissolvable supports. This method speeds up the 3D-printing process and reduces waste by allowing for recycling and reuse of the supports.
Researchers developed self-propelled ferroptosis nanoinducers to enhance cancer therapy by inducing programmed cell death. The nanotherapeutics exhibited enhanced diffusion and deep tumor penetration while maintaining biocompatibility.
A team of researchers at Texas A&M University has received a $1.6 million grant to develop a system for rapidly accelerating the certification process of 3D-printed critical components used in military applications.
Researchers have demonstrated a new technique using lasers to create ceramics that can withstand ultra-high temperatures. The technique allows for the creation of ceramic coatings, tiles, or complex three-dimensional structures, enabling increased versatility in engineering new devices and technologies.
Researchers from Empa developed machine learning algorithms to optimize laser-based manufacturing techniques, reducing preliminary experiments by two-thirds. They also implemented real-time optimization using field-programmable gate arrays (FPGAs) for improved welding processes.
Researchers at Rice University have developed a new method to fabricate ultrapure diamond films for quantum and electronic applications. By growing an extra layer of diamond on top of the substrate after ion implantation, they can bypass high-temperature annealing and generate higher-purity films.
Jennifer Jacobs' innovative fabrication tools aim to redefine user interaction with machines like 3D printers and CNC mills, fostering improvisation, expertise, and adaptation. Her research focuses on designing systems that blend manual and automated operations, enabling creators to intervene during fabrication and adjust variables mid...
Researchers at Texas A&M University have developed a dynamic material that can self-heal after puncturing, changing from solid to liquid and back, allowing it to absorb kinetic energy and leave tiny holes. The polymer's unique properties make it suitable for protecting space vehicles and military equipment.
MIT engineers developed ultrathin electronic films that sense heat and other signals, reducing the bulk of conventional goggles and scopes. The new pyroelectric thin film is highly sensitive to heat and radiation across the far-infrared spectrum, enabling lighter, more portable night-vision eyewear.
Researchers at Zhejiang University developed a novel 3D-printed hydrogel that can easily switch its Young's modulus from kPa to GPa through on-demand crystallization. The hydrogel exhibits a hardness of 86.5 Shore D and a Young's modulus of 1.2 GPa, surpassing current 3D-printed hydrogels.
Text2Robot leverages generative AI to convert user text descriptions into functional robots. The system generates manufacturable robot designs that resemble the specific request within minutes, making it accessible to anyone with a computer and 3D printer.
A new bilayer metasurface, made of two stacked layers of titanium dioxide nanostructures, has been created by Harvard researchers. This device can precisely control the behavior of light, including polarization, and opens up a new avenue for metasurfaces.
UT Dallas researchers have invented a mandrel-free method for fabricating springlike polymer muscles with high-spring-index yarns. These muscles can significantly contract and elongate due to their large spring index, enabling applications in comfort-adjusting jackets and mechanical energy harvesting.
A research team at the University of Turku developed a novel biomimetic fabrication technique to replicate bioinspired microstructures found in plant leaf skeletons. The resulting surfaces offer superior flexibility, breathability, and transparency, making them ideal for next-generation flexible electronics.
A new AI model developed by Tokyo University of Science's researchers predicts dendritic growth in thin films, offering a powerful pathway for optimizing thin-film fabrication. The model analyzes morphology using persistent homology and machine learning with energy analysis, revealing conditions that drive branching behavior.
The article reviews additive manufacturing technology for biomedical metals, enabling customized implants with precise internal structures. It highlights the integration of AI and 4D printing, addressing challenges in production costs, regulatory compliance, and post-processing.
University of South Australia students now safely navigate building sites and connect theory to practice through immersive virtual learning environments. SiteSeer program allows students to explore the full fabrication process, bridging the gap between plans and built reality.
NASA has successfully integrated its deployable aperture cover sunshade with the outer barrel assembly of the Roman Observatory, enhancing the telescope's ability to detect faint light from across the universe. The integration marks a significant milestone in the mission's assembly and testing phase.
Scientists at SUTD have created innovative architectures for direct ink writing to fabricate complex bio-inspired structures, including lattices, webs, and leaf-like structures. These novel materials exhibit remarkable properties, such as improved suction force and energy absorption.
A team from Osaka Metropolitan University has developed a crystal patterning method that controls the position and orientation of photochromic crystals, known as diarylethenes. This breakthrough allows for the creation of convex structures with precise control over crystal shape and size.
PAM, a novel material that adapts to stress like both fluids and solids, has been created by Caltech researchers. Its unique properties make it suitable for use in helmets, packaging, and biomedical devices, where energy absorption is crucial.
Researchers from Pohang University of Science & Technology confirm the existence of hidden transport pathways in graphene, which enables faster and more efficient data handling. The study sheds light on the 'Valley Hall Effect' and its role in nonlocal resistance, providing crucial insights for advancing valleytronics device design.
The researchers aim to facilitate patterning in the extreme ultraviolet range using indium-based materials, enabling smaller and more precise features on chips. This could lead to better performance and energy efficiency in microchips.
A novel physical reservoir computing device uses a dye-sensitized solar cell to mimic human synaptic elements, enabling efficient time-series data processing and low power consumption. The device achieved high computational performance in tasks such as human motion classification with over 90% accuracy.
Researchers at Kyushu University develop a novel technique for building complex 3D microfluidic networks using plant roots and fungal hyphae in silica nanoparticles. This bio-inspired method enables the creation of intricate biological structures, opening new opportunities for research in plant and fungal biology.
The project aims to identify and fabricate optimized first-wall materials using advanced computer simulations enhanced by machine learning, accelerating the discovery of new materials by 100-fold. The research will leverage synthesis, irradiation, and testing facilities to conduct a high-impact materials discovery campaign.
High-performance manufacturing (HPM) is a solution to meet the challenges of loading, transmission, conduction, energy conversion and stealth requirements in critical sectors. HPM advocates for a design and manufacturing approach based on scientific modeling and precise control.
Researchers have identified coupling design methods, composite manufacturing techniques, and future prospects for micro/nanorobots. The review explores three core functions: mobility, controllability, and load capacity, offering insights into designing high-performance MNRs.
Scientists from Brookhaven National Laboratory have developed a new type of qubit that can be easily manufactured without sacrificing performance. The constriction junction architecture offers a simpler alternative to traditional SIS junctions, using a thin superconducting wire instead of an insulating layer.
The researchers synthesized supramolecular polymers with the ability to form larger complexes in response to external stimuli, which may shed light on biomolecular self-assembly and other ‘smart’ materials. The resulting shape of the assemblies can be controlled based on the concentration of a specific additive.
Researchers have developed a new engineering approach to on-chip light sources, enabling the widespread adoption of photonic chips in consumer electronics. The innovation involves growing high-quality multi-quantum well nanowires using a novel facet engineering approach, which enables precise control over the diameter and length of the...
A new SERS microfluidic system was developed by Shanghai Jiao Tong University researchers, achieving a detection limit lower than 10 ppt of harmful substances. The system uses femtosecond laser-induced nanoparticle implantation into flexible substrate for sensitive and reusable microfluidics detection.