Articles tagged with Fabrication
Researchers at UChicago Pritzker School of Molecular Engineering developed a fully automated system to optimize physical vapor deposition, a process used to make thin films. The self-driving lab uses robotics and artificial intelligence to decide the next best step without human intervention.
Researchers have identified iron-manganese alloys as promising candidates for temporary bone fixation. These alloys combine strength, biocompatibility, and degradation properties, allowing them to support bone healing while degrading naturally. However, challenges remain, including controlling the release of manganese, which can pose t...
A new memristor wafer integration technology has been developed, enabling the creation of brain-like AI chips with high efficiency and compact storage. The technology overcomes limitations of conventional semiconductors by storing and processing information in a more compact space.
Researchers explore Field-assisted Additive Manufacturing for micro/nano device fabrication, enabling targeted motion, cell growth, and flexible electronics. The technology holds promise for industries such as biomedical engineering and microrobotics.
Researchers at ETH Zurich have successfully produced muscle tissue using a new biofabrication system called G-FLight in microgravity. The process enables rapid production of viable muscle constructs with similar cell viability and muscle fibers as those printed under gravity.
Researchers at South China University of Technology develop a method to solve unstable anode:electrolyte interfaces using digital light processing (DLP) 3D printing. The resulting batteries retain over 91% capacity after 8,000 cycles and achieve stable cycling over 2,000 hours.
Global experts discuss the future of additive manufacturing in various applications, including bioprinting living tissues and creating smart consumer products. Researchers showcase advancements in machine learning, real-time sensing, and multi-material 3D printing.
A team of biomechanical engineers and surgeons has developed a 3D-printing soft robot that can accurately deliver hydrogels to the vocal cord surgical site. The device, which is only 2.7 mm in size, can reconstruct tissues removed during surgery and potentially prevent fibrosis and stiffening of the vocal cords.
Researchers are developing 'biohybrid robots' that flex and move using biological tissue, offering potential applications in medicine and industry. The field is advancing through advanced fabrication methods, such as 3D bioprinting and electrospinning, which enable precise control over muscle cells.
A new platform allows researchers to study the forces that bind tiny objects together, revealing insights into self-assembly processes and fundamental forces in nature. The platform uses gold flakes in a salt solution, with light bouncing back and forth through nanometre-sized cavities to display colors.
A new post-processing route improves tensile strength and ductility in 3D-printed alloys by combining deep cryogenic treatment and laser shock peening. This method transforms the microscopic structure of 3D-printed metals, relieving internal stresses and enhancing mechanical resilience.
Duke University researchers have developed a printing technique that can create fully functional and recyclable electronics with features as small as tens of micrometers. This breakthrough has the potential to significantly reduce the environmental impact of the $150 billion electronic display industry.
Researchers at Sun Yat-sen University create a new method for fabricating ultra-uniform surface structures with features as small as 46 nanometers. The technique uses a carefully tuned femtosecond laser under water immersion, overcoming the challenge of creating uniform nanostructures smaller than 100 nanometers.
The UT Dallas researchers have developed a technology that enables same-day, 3D-printed dental restorations made of zirconia, the gold-standard material for permanent dental work. This breakthrough could make same-day permanent dental restorations possible with a reduced debinding time from hours to less than 30 minutes.
Researchers have developed flexible electrodes that mimic skin's softness and stretchability, enabling stable high-quality signals. Composite designs combining metallic systems are being explored to balance flexibility, conductivity, and transparency.
Researchers have developed Laser Ablation Dry Aerosol Printing (LADAP) that generates nanoparticles from solid targets using pulsed laser ablation, enabling the printing of metals and oxides without inks. The technique produces structures with fine-resolution microstructures and thick deposition within a high-throughput process.
Researchers developed an ultra-sensitive hydrogel for human-machine interaction, achieving high-accuracy collaboration in remote surgical operations and virtual reality. The AirCell Hydrogel boasts a smooth surface and porous interior structure, allowing it to detect various human motions with exceptional accuracy.
Researchers at EPFL have developed a novel 3D printing technique that creates ultra-strong metal and ceramic materials by infusing water-based gel with metal salts. The process results in exceptionally dense and strong constructions, suitable for next-generation energy, biomedical, and sensing technologies.
Researchers at Virginia Tech have developed an AI-powered system to detect flaws in wire-arc additive manufacturing, a faster approach to producing complex components. The technology enables real-time defect detection and correction, reducing waste and improving quality.
Researchers at MIT have developed a 3D-printable aluminum alloy that is five times stronger than traditionally manufactured versions. This breakthrough could lead to lighter and more efficient aircraft parts, such as fan blades in jet engines, reducing energy consumption and costs.
Researchers introduce HydroSpread, a new fabrication method for creating soft robots that can move and adapt on their own. The technology uses liquid polymer to create ultrathin, uniform sheets on water's surface, allowing for complex patterns and controlled movement.
Researchers at MIT developed a new approach to design complex material structures that account for 3D printing limitations, improving reliability in aerospace and medical applications. The technique enables precise control over material performance and reduces deviations from intended mechanical behavior.
Researchers developed a palm-sized, portable multimaterial printer using electrowetting on dielectric technology to print conductive and insulating liquids. The printer allows for on-site fabrication of origami devices with customizable shapes and functions, enabling site-specific sensor deployment in resource-limited environments.
Researchers at DTU Energy and DTU Construct developed a new fuel cell design using 3D printing and gyroid geometry for improved surface area and weight. The Monolithic Gyroidal Solid Oxide Cell delivers over one watt per gram, making it suitable for aerospace applications.
A strong-confinement low-index rib-loaded waveguide structure enables efficient light propagation and high electro-optic coupling in TE polarization, opening up new ways for fast proof-of-concept demonstration. The structure achieved a 3-dB bandwidth beyond 110 GHz and a voltage-length product of 2.26 V·cm.
Researchers developed an all-flexible, self-cleaning smart window that fine-tunes solar gain in real time and protects against environmental contaminants. The device's multifunctionality could accelerate green building development and address climate change concerns.
Researchers have developed a novel, MA-free ink that enables the scalable fabrication of wide-bandgap perovskite solar cells using blade coating in ambient air. The resulting cells achieve certified 23% efficiency, one of the highest values reported for an MA-free film.
Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.
Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.
A new technique for controlling phase boundaries in thin films allows researchers to engineer lead-free energy storage materials with promising dielectric properties. By manipulating the film thickness, they can control the distribution of crystalline structures and enhance specific characteristics of the material.
A new magnet manufacturing process has been developed that produces strong permanent magnets quickly and uses less energy and is less expensive. The technique, called friction stir consolidation, eliminates porosity in the magnetic material and reduces oxidation.
Researchers at Texas A&M University have developed a smart plastic that can self-heal and adapt to extreme conditions, making it ideal for aerospace and automotive applications. The material's unique properties allow it to restore its shape after deformation, improve vehicle safety, and reduce environmental waste.
Researchers at Oak Ridge National Laboratory have developed a new method to improve the strength and conductivity of dry-processed battery electrodes using long carbon fibers. The resulting batteries exhibit faster charging and discharging rates, reduced risk of overheating, and lower production costs.
Researchers at the University of Missouri have created a more efficient method for manufacturing computer chips using ultraviolet-enabled atomic layer deposition (UV-ALD). This approach reduces the number of manufacturing steps, saving time and materials, while also minimizing the use of harmful chemicals.
Researchers developed a new 3D printing method that creates strong, high-quality silicon carbide (SiC) ceramic parts at lower temperatures. The method uses vat-polymerization and adds silica to improve material quality, resulting in comparable strength to ceramics sintered at higher temperatures.
Researchers developed a new method for building powerful, compact energy storage devices using thin-film supercapacitors without metal parts. The device can output 200 volts, equivalent to powering 100 LEDs for 30 seconds or a 3-watt bulb for 7 seconds.
Researchers developed a novel fabrication method for thin-film temperature sensors that operate across an exceptionally wide temperature range, from –50 °C to 950 °C. The technique eliminates the need for complex protective layers, making it faster and cheaper to produce sensors.
Researchers propose sparse-view irradiation processing VAM (SVIP-VAM) to reduce projection data and computation time. The method enables structure manufacturing with a reduced number of projections, increasing the feasibility of sparse-view printing.
Scientists create programmable lattice structure with infinite geometric variations, enabling the fabrication of lightweight, adaptable robots inspired by biological tissues. The technology offers scalable solutions for designing unprecedentedly flexible and rigid robots.
The study successfully demonstrated impedance tuning of a 250 GHz waveguide transition, validating the effectiveness of mechanical tuning as a method to compensate for fabrication-induced performance variation. Terahertz frequencies above 100 GHz offer extremely wide bandwidths suitable for next-generation wireless communications.
A new laser machining method enables high-precision patterned laser micro-grooving with root mean square errors below 0.5 μm. This technique allows for rapid and scalable manufacturing of custom microstructures, advancing applications in microfluidic devices, sensors, and heat dissipation systems.
The article discusses the use of solution-processed 2D materials to fabricate memristors, offering a scalable alternative to traditional methods. Recent breakthroughs have overcome manufacturing limitations, producing larger and less-damaged nanosheets with improved device performance.
International Journal of Extreme Manufacturing (IJEM) achieves a new Impact Factor of 21.3, surpassing 20 for the first time and maintaining its position as top journal in the field. IJEM has attracted submissions from 853 institutions in 81 countries.
MIT engineers developed a new resin that turns into two different solids depending on the type of light, enabling the creation of complex structures with easily dissolvable supports. This method speeds up the 3D-printing process and reduces waste by allowing for recycling and reuse of the supports.
Researchers developed self-propelled ferroptosis nanoinducers to enhance cancer therapy by inducing programmed cell death. The nanotherapeutics exhibited enhanced diffusion and deep tumor penetration while maintaining biocompatibility.
A team of researchers at Texas A&M University has received a $1.6 million grant to develop a system for rapidly accelerating the certification process of 3D-printed critical components used in military applications.
Researchers have demonstrated a new technique using lasers to create ceramics that can withstand ultra-high temperatures. The technique allows for the creation of ceramic coatings, tiles, or complex three-dimensional structures, enabling increased versatility in engineering new devices and technologies.
Researchers from Empa developed machine learning algorithms to optimize laser-based manufacturing techniques, reducing preliminary experiments by two-thirds. They also implemented real-time optimization using field-programmable gate arrays (FPGAs) for improved welding processes.
Researchers at Rice University have developed a new method to fabricate ultrapure diamond films for quantum and electronic applications. By growing an extra layer of diamond on top of the substrate after ion implantation, they can bypass high-temperature annealing and generate higher-purity films.
Jennifer Jacobs' innovative fabrication tools aim to redefine user interaction with machines like 3D printers and CNC mills, fostering improvisation, expertise, and adaptation. Her research focuses on designing systems that blend manual and automated operations, enabling creators to intervene during fabrication and adjust variables mid...
Researchers at Texas A&M University have developed a dynamic material that can self-heal after puncturing, changing from solid to liquid and back, allowing it to absorb kinetic energy and leave tiny holes. The polymer's unique properties make it suitable for protecting space vehicles and military equipment.
MIT engineers developed ultrathin electronic films that sense heat and other signals, reducing the bulk of conventional goggles and scopes. The new pyroelectric thin film is highly sensitive to heat and radiation across the far-infrared spectrum, enabling lighter, more portable night-vision eyewear.
Researchers at Zhejiang University developed a novel 3D-printed hydrogel that can easily switch its Young's modulus from kPa to GPa through on-demand crystallization. The hydrogel exhibits a hardness of 86.5 Shore D and a Young's modulus of 1.2 GPa, surpassing current 3D-printed hydrogels.
Text2Robot leverages generative AI to convert user text descriptions into functional robots. The system generates manufacturable robot designs that resemble the specific request within minutes, making it accessible to anyone with a computer and 3D printer.
A new bilayer metasurface, made of two stacked layers of titanium dioxide nanostructures, has been created by Harvard researchers. This device can precisely control the behavior of light, including polarization, and opens up a new avenue for metasurfaces.
UT Dallas researchers have invented a mandrel-free method for fabricating springlike polymer muscles with high-spring-index yarns. These muscles can significantly contract and elongate due to their large spring index, enabling applications in comfort-adjusting jackets and mechanical energy harvesting.
A research team at the University of Turku developed a novel biomimetic fabrication technique to replicate bioinspired microstructures found in plant leaf skeletons. The resulting surfaces offer superior flexibility, breathability, and transparency, making them ideal for next-generation flexible electronics.
A new AI model developed by Tokyo University of Science's researchers predicts dendritic growth in thin films, offering a powerful pathway for optimizing thin-film fabrication. The model analyzes morphology using persistent homology and machine learning with energy analysis, revealing conditions that drive branching behavior.
The article reviews additive manufacturing technology for biomedical metals, enabling customized implants with precise internal structures. It highlights the integration of AI and 4D printing, addressing challenges in production costs, regulatory compliance, and post-processing.
University of South Australia students now safely navigate building sites and connect theory to practice through immersive virtual learning environments. SiteSeer program allows students to explore the full fabrication process, bridging the gap between plans and built reality.