Articles tagged with Manufacturing
Prof. Yanquan Geng's team has devised a way to carve variable-depth, three-dimensional trenches into gallium antimonide using a microscopic tip vibrating thousands of times per second. This process improves the crystal's structural integrity and enables the creation of pristine 3D nanogrooves with controlled depths and widths.
Researchers used microwave-based 3D printing to create ceramic components with near-zero porosity and improved strength. The hybrid technique eliminates microscopic holes and traps gas bubbles, allowing for more bending force before breaking.
Researchers create living tissue at near-physiological cell density using a new bioprinting strategy called embedded 3D printing in a cell-dense suspension (EPICS). The method enables the precise fabrication of perfusable channels and dense cellular environments, mimicking real organs.
Researchers developed a new class of cobalt-free Ni-based superalloys with high mechanical performance and good manufacturability. The alloys demonstrate mechanical properties comparable to Haynes 282 while avoiding cobalt, a strategically sensitive element.
Researchers at Oxford University developed an ultra-low-cost technique for manufacturing soft robots, using common lab equipment. The new method enables rapid and affordable production of soft robotic actuators, with a material cost of less than $0.10 per unit, and demonstrated strong mechanical performance and durability.
The new dynamic shielding layer allows the sensor to focus on specific areas when needed, achieving a 104.56% increase in detection depth. The sensor can also detect approaching objects from over 90mm away, providing a vital split-second for robots to avoid collisions.
Researchers at University of Illinois have developed a new method using solar energy to power a key chemical reaction in the textile, plastic, chemical, and pharmaceutical industries. This method can significantly reduce the industry's carbon footprint by eliminating harsh oxidizing byproducts and minimizing carbon emissions.
A novel framework Vote3D-AD achieves remarkable performance in unsupervised point cloud anomaly localization, combining varied defect synthesis and differentiable vote clustering. It demonstrates stronger localization than prior works and exhibits practical speed for real inspection pipelines.
Researchers developed an efficient system to detect subtle defects missed by existing inspection systems. The MambaAlign framework captures long-range and orientation-aware context using state-space refinement, achieving improved localization and detection accuracy without excessive computational overhead.
Vipin Kumar, a composites manufacturing researcher at Oak Ridge National Laboratory, has been selected for the ACMA Emerging Leaders Program. The program develops future leaders in the composites industry through professional development and advocacy training.
A novel wireless origami-inspired smart cushioning device has been developed to monitor deformation and detect damage to transported goods. The self-folded origami honeycomb device, integrated with passive wireless sensors, can provide real-time information on load conditions and impact.
MIT researchers create a 3D-printing platform that can produce complex electric machines in minutes, overcoming challenges of multiple functional materials. The platform enables the fabrication of customized electronic components with less waste, revolutionizing manufacturing and opening doors to new applications.
Dr. Bruce Gnade, professor emeritus at the University of Texas at Dallas, has been elected as a member of the National Academy of Engineering for his contributions to advancing electronic materials and semiconductor device technologies. He is also recognized for his leadership in education and workforce development.
Smith's election recognizes his technical leadership in manufacturing, machining, and innovation, with contributions to improving machine tool system performance and manufacturing of thin monolithic structures. His work has generated significant cost savings and productivity improvements for US manufacturers across various industries.
Graphene and diamond hybrids show promising performance in electronic devices, sensors, and machining tests. However, major challenges remain, including producing large-area hybrids with consistent quality and understanding fundamental properties.
Researchers at Harbin Institute of Technology in China report a method to fabricate transparent conductive films on curved surfaces. The technique, using multi-angle co-velocity fitting deposition model, produces smooth and continuous films with high transparency and low electrical resistance.
Researchers at Materials Nanoarchitectonics (MANA) propose a novel strategy for controlling tiny droplets on surfaces, reducing friction and enabling precise control. The study demonstrates that particle-coated droplets can move with reduced force, opening new avenues in micro-scale systems and applications.
Researchers developed a solvent-free method to enhance drug bioavailability by transitioning from solid to gas phase. The sealed heating (SH) method increases drug solubility without using organic solvents.
A recent study from Binghamton University School of Management reveals that focusing on human-robot collaboration can generate additional economic value and improve a company's ability to capture a greater share of the competitive market. By leveraging robots in collaborative settings, organizations can foster a positive sense of commi...
Multinationals can counter geopolitical turmoil by investing in sustainable production technologies and supporting local innovation. This approach strengthens global value chains while benefiting developing countries and driving meaningful improvements for communities.
Scientists created biologically realistic artificial cilia using hydrogel, enabling precise control over their motion. The tiny structures can be powered by low-voltage electrical signals and have shown remarkable durability and versatility.
Researchers at Hong Kong Polytechnic University create a new machining method that combines laser and magnetic fields to machine advanced materials like high-entropy alloys. The dual-field approach produces smoother surfaces, reduced damage, and improved material removal rates.
Researchers created an ultrathin hydrogel electrode that can track vital signals without interruption, overcoming previous dehydration, freezing, and mechanical fragility issues. The new material forms a flexible layer that can withstand extreme temperatures and retain water content over time.
Researchers at Nanjing University of Aeronautics and Astronautics created an active metal metamaterial that can bend and recover its shape, enabling aircraft wings to morph smoothly in flight. The material is lightweight, strong, and capable of adjusting its shape on demand.
Scientists develop corrosion-resistant alumina-forming ferritic alloys that exhibit outstanding mechanical properties and oxidation resistance, potentially transforming energy systems and nuclear reactors. These materials offer economic feasibility while maintaining high reliability and could accelerate adoption in practical applications.
Scientists create natural surfaces with 3D nanowrinkles that control light, liquids, and living cells. The method uses laser polarization to guide the material's organization, enabling precise control over wrinkle formation and applications in bio-inspired surfaces and sensors.
Researchers introduce a universal, nondestructive direct photolithography method for QD patterning, enabling precise control over fragile surface chemistry. The study demonstrates high-resolution patterns exceeding 10,000 pixels per inch and boosts device efficiency.
Researchers have developed a strong, defect-free composite material that can phase-shift under stress to dissipate energy. The material, created using additive friction stir deposition, has potential applications in defense, infrastructure, aerospace, and sporting equipment.
A team of researchers developed a multi-material, multi-module microrobot that can grab, carry and release microscopic objects. The microrobot features two parts: one reacts to pH changes to grip an object, while the other responds to magnetic fields for movement.
Chonnam National University scientists use an engineered enzyme to convert formaldehyde into L-glyceraldehyde, a valuable chiral C3 compound. The novel approach demonstrates how enzyme engineering can turn pollution into useful building blocks for medicine and industry.
Researchers create a new method for laser-based powder bed fusion that achieves unprecedented lattice walls and surfaces while reducing memory demand. The approach enables the high-fidelity fabrication of microscale shell lattices with improved strength and toughness.
The Battery Large Model system revolutionizes battery design, manufacturing, operation, and recycling through AI-simulation synergy. It provides a novel technological path for the industry's intelligent upgrade, enabling autonomous design scheme generation, accurate performance prediction, and intelligent defect detection.
Researchers explore ways to understand and control multiple errors affecting machine tool accuracy, combining traditional models with data-driven approaches and digital twin technology. This enables more integrated systems that can monitor themselves, predict changes, and adjust behavior automatically.
Professor Owen Guy has received the SEMI Academia Impact Award for his outstanding contributions to semiconductor research, innovation, and industry-academia collaboration in Europe. He is Director of Swansea University's Centre for Nanohealth and a member of its Centre for Integrative Semiconductor Materials.
The National Center for Supercomputing Applications (NCSA) has received the 2025 HPCwire Readers' and Editors' Choice Awards for its outstanding research in artificial intelligence and energy systems. NCSA's premier supercomputing systems Delta and DeltaAI were utilized in two different domains, including a novel AI-based approach to m...
The article highlights the mismatch between psychedelics and economic drug development principles. Pharmaceutical companies are developing short-acting compounds and neuroplastogens to engineer trips out of the experience altogether. Dr. Sandy Hager's research suggests investors should remain cautious due to weak intellectual property ...
A new study found that remote work can improve quality of life by providing choice and autonomy, but poor support can lead to feelings of isolation and decreased job satisfaction. The research highlights the importance of access to amenities like green spaces and local services for sustainable remote work.
Efficiency rankings may misrepresent performance due to sudden disruptions or gradual improvements, according to a new study. The Time Envelopment Analysis (TEA) method developed by researchers combines three tools to track performance over time, showing improved accuracy compared to existing methods.
Researchers from Chung-Ang University have developed a novel AI-based approach for producing high-fidelity and defect-aware ultrasonic images, outperforming traditional techniques. This technology has the potential to revolutionize non-destructive testing in industries such as semiconductors, energy, and automotive.
Researchers have identified iron-manganese alloys as promising candidates for temporary bone fixation. These alloys combine strength, biocompatibility, and degradation properties, allowing them to support bone healing while degrading naturally. However, challenges remain, including controlling the release of manganese, which can pose t...
The University of Houston is designing robotic hands with dexterity for industries such as healthcare, agriculture, and manufacturing. The team, part of the NSF Convergence Accelerator program, has received $5 million in funding to develop hybrid polymeric materials that can mechanically retract and perform motions like flexion.
Researchers explore Field-assisted Additive Manufacturing for micro/nano device fabrication, enabling targeted motion, cell growth, and flexible electronics. The technology holds promise for industries such as biomedical engineering and microrobotics.
Researchers at South China University of Technology develop a method to solve unstable anode:electrolyte interfaces using digital light processing (DLP) 3D printing. The resulting batteries retain over 91% capacity after 8,000 cycles and achieve stable cycling over 2,000 hours.
A new analytical tool using Raman spectroscopy enables rapid monitoring of vaccine quality and quantity, with results in 30 seconds or less. The tool operates on the production line, saving time and money in vaccine production.
Researchers are developing 'biohybrid robots' that flex and move using biological tissue, offering potential applications in medicine and industry. The field is advancing through advanced fabrication methods, such as 3D bioprinting and electrospinning, which enable precise control over muscle cells.
A team of researchers has developed a tiny, spider-inspired robot that can navigate the digestive system with ease, delivering therapy precisely where it's needed. The soft robot overcomes challenges faced by traditional endoscopes, showcasing its adaptability in traversing complex environments.
A new study suggests the traditional United Nations index for judging countries' manufacturing power can produce misleading results. A revised model uses advanced data analysis to benchmark countries against realistic standards, providing a clearer picture of global industrial competitiveness.
Researchers have developed Laser Ablation Dry Aerosol Printing (LADAP) that generates nanoparticles from solid targets using pulsed laser ablation, enabling the printing of metals and oxides without inks. The technique produces structures with fine-resolution microstructures and thick deposition within a high-throughput process.
Researchers developed a technology to detach cells from surfaces on demand, reducing waste and improving workflow in industrial processes. The system uses electrochemically generated bubbles to separate cells without damaging them, paving the way for more efficient CO2 absorption and lifesaving cell therapies.
A new AI tool, SpectroGen, uses generative AI to quickly assess material quality by generating spectra in less than one minute. It can replace traditional methods that take several hours or days, improving productivity and efficiency in industries such as manufacturing and pharmaceuticals.
A new project aims to develop a computationally efficient model that accurately predicts how additive manufacturing process parameters influence the solidification microstructure of binary alloy solidification. This will enable optimization of additively manufactured parts with confidence in critical industries.
Researchers at Waseda University have developed a new class of polymers with ultralow dielectric loss, enabling high-speed telecommunications. The polymers, specifically poly(2,6-dimethyl-1,4-phenylene sulfide) (PMPS), achieved a low dielectric constant and dissipation factor, making them suitable for future 5G and beyond networks.
The Department of Energy's Oak Ridge National Laboratory received prestigious awards at the 2025 Composites and Advanced Materials Conference (CAMX) for its groundbreaking multiplexing extrusion system and collaborative research on composite rocket nozzles. These innovations aim to reduce costs and lead time in manufacturing, while inc...
A multidisciplinary team led by Natasha Vermaak investigates developing structural materials resistant to high-frequency thermomechanical loads for rotating detonation engines. The project aims to address the lack of established materials solutions for extreme thermomechanical loadings, enabling advancements in propulsion systems.
A new study reveals a way to produce short-chain volatile fatty acids (VFA) at lower cost by adding hydrogen peroxide to sewage, which can then be reclaimed for use in manufacturing and agricultural processes. Light exposure further enhances the efficiency of this process.
Researchers at Stanford University created an algorithm that efficiently manufactures products with a team of robots, directing them to work alone or in teams and laying out the assembly floor to prevent collisions. The ability to generate assembly plans quickly could provide flexibility in manufacturing, allowing factories to pivot mo...
A team of researchers at Rice University has developed a faster and cleaner method for recovering aluminum from bauxite residue, or red mud, by using a brief electrical pulse and chlorine gas. The process, called flash Joule heating, selectively vaporizes toxic metals while retaining almost all the aluminum.
The Society for the Advancement of Material and Process Engineering has awarded Oak Ridge National Laboratory the 2025 SAMPE Organizational Excellence Award. The award recognizes ORNL's extraordinary contributions to advanced materials and processes, enabling breakthroughs in industries such as aerospace and automotive.
The team of scientists has discovered a new process called chemical liquid deposition (CLD) that can create circuits invisible to the naked eye using B-EUV radiation. They have also found a way to deposit imidazole-based metal-organic resists from solution at silicon-wafer scale, controlling their thickness with nanometer precision.
A team of researchers has developed a new method to produce sturdy and reusable bioplastics from domestic raw materials, reducing reliance on petroleum-based chemicals. The bioplastics, known as polyhydroxyalkanoates (PHAs), have similar levels of toughness and malleability to traditional plastics, but are infinitely recyclable.