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3D-printed bone scaffolds unlock superelasticity and tunable performance

Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateSep 2, 2025

Mixing metals, maximizing performance: recent advances on additive manufacturing of heterogeneous/gradient metallic materials

Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateSep 2, 2025

Reinventing fiber-based pressure sensors

Researchers from Shinshu University have developed a unique fiber-based pressure sensor that can detect small changes in pressure, enabling fine-tuned tactile sensing. The fibers exhibit a multi-wall structure that increases resistance when compressed, making them ideal for applications such as soft robotics and wearable devices.

SourceShinshu University·JournalAdvanced Materials·TypeExperimental study·DateAug 27, 2025

Why the foam on Belgian beers lasts so long

ETH Zurich researchers discovered that Belgian ales like Tripel and Dubbel have stable foam due to surface viscoelasticity or Marangoni stresses. The study also found that beer foam stability depends on protein content and structure, with LTP1 playing a key role in stabilizing foam.

SourceETH Zurich·JournalPhysics of Fluids·DateAug 26, 2025

Researchers demonstrate new technique for controlling phase boundaries in thin films

A new technique for controlling phase boundaries in thin films allows researchers to engineer lead-free energy storage materials with promising dielectric properties. By manipulating the film thickness, they can control the distribution of crystalline structures and enhance specific characteristics of the material.

SourceNorth Carolina State University·JournalNature Communications·TypeExperimental study·DateAug 21, 2025

Smarter hydrogel surface achieves 5× faster oil–water separation

Researchers have developed a smart hydrogel surface that can instantly recognize whether it's in contact with oil or water and switch its behavior to separate the two. The surface achieves a record-breaking separation speed of 17,750 liters per square meter per hour, three to five times faster than most current membranes.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 18, 2025

From static to smart: HIT researchers developed programmable 4D-printed metamaterials that think, change, and perform multiple tasks

HIT researchers created multi-material, multi-responsive, multi-shape shape memory polymer (SMP) gradient metamaterials with tunable properties. These smart materials can adapt to different tasks without extra tools or infrastructure, enabling applications such as secure information storage and soft robotic systems.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 13, 2025

The challenge to define true surface topography

Researchers from the University of Pittsburgh, University of Freiburg, and Saarland University launched a global challenge to measure and describe surface topography. The results showed that current industry-standard methods are limited and that more precise measurements are needed to accurately predict surface behavior.

SourceUniversity of Pittsburgh·JournalTribology Letters·TypeData/statistical analysis·DateJul 26, 2025

Electron beam irradiation helping to turn plastic waste into gas

Researchers at National Institutes for Quantum Science and Technology developed a technique to decompose polytetrafluoroethylene (PTFE) into gaseous products using electron beam irradiation. This process reduces energy required by 50% compared to traditional methods, making large-scale recycling of fluoropolymers more viable.

SourceThe National Institutes for Quantum Science and Technology·JournalRadiation Physics and Chemistry·TypeExperimental study·DateJul 24, 2025

"High notes from one side, deep tones from the other" – Janus-like wave transmission

A research team has experimentally demonstrated a nonlinear wave phenomenon that changes its frequency depending on the direction of incoming waves. The system exhibits different responses to waves entering from one side versus the other, with potential applications in medical ultrasound imaging and noise control.

SourcePohang University of Science & Technology (POSTECH)·JournalPhysical Review Letters·DateJul 24, 2025

How do the SOx and NOx in flue gas influence the adsorptive-catalytic performance of integrated carbon capture and in situ dry reforming?

Researchers found that low concentrations of SO2 and NO2 in flue gas improve CO2 capture stability, but high concentrations lead to decreased adsorption capacity and catalytic reforming ability. The study suggests that coating layers of calcium-containing compounds on Ni nanoparticles contribute to deactivation.

SourceIndustrial Chemistry & Materials·JournalIndustrial Chemistry and Materials·TypeExperimental study·DateJul 17, 2025

An alternative adhesive for wearable medical devices

Researchers at Texas A&M University have developed a new type of adhesive that could improve the comfort and safety of wearable medical devices. The adhesive, made from polyelectrolyte-complex coatings, is water-based and has been shown to match the strength of commercial-grade adhesives while reducing skin irritation.

SourceTexas A&M University·JournalMacromolecular Rapid Communications·DateJul 15, 2025

New coating for glass promises energy-saving windows

Researchers at Rice University developed a new glass coating that forms a thin, tough layer that reflects heat and resists scratches and moisture. The coating improves energy savings by 2.9% compared to existing alternatives, making it a promising solution for cities with cold winters.

SourceRice University·JournalAdvanced Materials·DateJul 10, 2025

Teaching lasers to self-correct in high-precision patterned laser micro-grooving

A new laser machining method enables high-precision patterned laser micro-grooving with root mean square errors below 0.5 μm. This technique allows for rapid and scalable manufacturing of custom microstructures, advancing applications in microfluidic devices, sensors, and heat dissipation systems.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJul 9, 2025

MXenes: materials on the move

MXene materials have been engineered to respond to light, enabling their use in soft robotics applications. This breakthrough could lead to the development of new types of robots that can change shape and function in response to external stimuli.

SourceDuke University·JournalMatter·TypeExperimental study·DateJul 9, 2025

New insights into soft material deformation

A new study maps the internal behavior of soft materials when deformed, revealing localized fracture events and heterogeneous flows. The findings challenge long-standing assumptions and provide valuable insights for improving manufacturing techniques.

SourceUniversity of Liverpool·JournalColloids and Interface Science Communications·TypeExperimental study·DateJul 7, 2025

Kan conducting pole impact testing

Researchers at George Mason University conducted impact testing on utility poles made of different materials to determine acceleration and behavior during impact. The study, funded by the Electric Power Research Institute, aims to compare performance across various material types.