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Metal, melted, mastered

Researchers at Virginia Tech have developed an AI-powered system to detect flaws in wire-arc additive manufacturing, a faster approach to producing complex components. The technology enables real-time defect detection and correction, reducing waste and improving quality.

SourceVirginia Tech·JournalMaterials & Design·DateOct 7, 2025

From PIC to probe

A team of researchers at Ghent University and imec developed a silicon photonic temperature sensor that measures up to 180°C. The sensor was realized in the framework of the European SEER project, where partners focus on integrating optical sensors in manufacturing routines for composite parts.

SourceSPIE--International Society for Optics and Photonics·JournalJournal of Optical Microsystems·DateDec 15, 2023

CityU joint research creates 3D-printed aluminium alloy with unprecedented fatigue resistance

A team of researchers from City University of Hong Kong and Shanghai Jiao Tong University has developed a novel aluminium alloy with unprecedented fatigue resistance using advanced 3D printing techniques. The new alloy, called NTD-Al, surpasses the fatigue strength of high-strength wrought Al alloys and conventional metals.

SourceCity University of Hong Kong·JournalNature Materials·TypeExperimental study·DateOct 24, 2023

New tech solves longstanding challenges for self-healing materials

Researchers at North Carolina State University have developed a new self-healing composite that can repair itself in place without removal. The technology addresses two longstanding challenges, increasing the lifespan of structural components by up to 500%. This resolves limitations such as overheating and limited self-repair cycles.

SourceNorth Carolina State University·JournalNature Communications·TypeExperimental study·DateOct 31, 2022

Strain-sensing smart skin ready to deploy

The new system, S4, offers a high-resolution view of stressed specimens comparable to or better than established technologies like DIC. It also overcomes optical challenges posed by cement in concrete, providing a reliable strain measurement technology.

SourceRice University·JournalScientific Reports·TypeExperimental study·DateJul 14, 2022