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International Journal of Extreme Manufacturing


Mixing metals, maximizing performance: recent advances on additive manufacturing of heterogeneous/gradient metallic materials

Researchers are making progress in overcoming technical hurdles to create layered structures, continuous gradients, and fully three-dimensional architectures with programmable material variation. Optimized laser parameters and build sequences can enhance strength, control heat flow, and improve energy absorption.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateSep 2, 2025

3D-printed bone scaffolds unlock superelasticity and tunable performance

Researchers developed novel artificial bone scaffolds with high deformation recovery capabilities, exceeding those of natural bone and conventional metallic scaffolds. These scaffolds allow for flexible adjustments of properties like strength and modulus to meet specific implantation site requirements.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateSep 2, 2025

Smarter hydrogel surface achieves 5× faster oil–water separation

Researchers have developed a smart hydrogel surface that can instantly recognize whether it's in contact with oil or water and switch its behavior to separate the two. The surface achieves a record-breaking separation speed of 17,750 liters per square meter per hour, three to five times faster than most current membranes.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 18, 2025

Bee-stinger-inspired microneedle deliver drugs, stimulate healing, and monitor wounds in real time

Researchers have created a wearable system that combines drug delivery, electrical stimulation, and continuous monitoring to treat diabetic foot ulcers. The microneedle platform anchors securely into the skin and adjusts therapy in real-time to prevent severe tissue damage.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 18, 2025

From static to smart: HIT researchers developed programmable 4D-printed metamaterials that think, change, and perform multiple tasks

HIT researchers created multi-material, multi-responsive, multi-shape shape memory polymer (SMP) gradient metamaterials with tunable properties. These smart materials can adapt to different tasks without extra tools or infrastructure, enabling applications such as secure information storage and soft robotic systems.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 13, 2025

World's first MPI-trackable alginate-based microrobot: breakthrough platform enables targeted stimulation, position tracking, and cell delivery without cameras or radiation

Researchers developed an alginate-based microrobot that can be tracked using Magnetic Particle Imaging (MPI) and performs real-time localization, selective thermal therapy, and cell delivery. The robot is powered by a single magnetic actuation system independent of conventional medical imaging devices.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 12, 2025

Neuromorphic devices and machine learning combine to make brain-like devices possible

Researchers are combining machine learning algorithms with neuromorphic hardware to build brain-like devices that can learn from data and adapt in real-time. These devices have the potential to revolutionize industries such as manufacturing by enabling machines to sense their environment, adapt to new tasks, and make decisions without ...

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateAug 11, 2025

Teaching lasers to self-correct in high-precision patterned laser micro-grooving

A new laser machining method enables high-precision patterned laser micro-grooving with root mean square errors below 0.5 μm. This technique allows for rapid and scalable manufacturing of custom microstructures, advancing applications in microfluidic devices, sensors, and heat dissipation systems.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJul 9, 2025

Exploring scalable pathways for cost-effective memristors using solution-processed 2D materials

The article discusses the use of solution-processed 2D materials to fabricate memristors, offering a scalable alternative to traditional methods. Recent breakthroughs have overcome manufacturing limitations, producing larger and less-damaged nanosheets with improved device performance.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJul 2, 2025

“Petrificus totalus!” — 3D-printed hydrogel switches from kPa-Soft to GPa-hard on command

Researchers at Zhejiang University developed a novel 3D-printed hydrogel that can easily switch its Young's modulus from kPa to GPa through on-demand crystallization. The hydrogel exhibits a hardness of 86.5 Shore D and a Young's modulus of 1.2 GPa, surpassing current 3D-printed hydrogels.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateApr 15, 2025

Atomic-level diamond surface polishing with high quality, efficiency, and material removal rates

A new photocatalytic chemical mechanical polishing (PCMP) slurry has been developed for Single Crystal Diamond (SCD) polishing, resulting in exceptionally smooth surfaces with minimal damage. The Material Removal Rate (MRR) peaks at 1168 nm·h−1, emphasizing the efficiency and effectiveness of this advanced polishing technique.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateFeb 13, 2025

Innovative 7-axis synchronization strategy for enhanced laser texturing of freeform surface

Researchers developed a 7-axis synchronization algorithm for freeform surface laser texturing, achieving high efficiency and accuracy without stitching errors. The approach improves processing efficiency by up to 559% and reduces errors by 60%, making it suitable for industrial applications.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJan 22, 2025

How can micro/nanorobots overcome the design and manufacturing bottleneck and drive future technological advancements?

Researchers have identified coupling design methods, composite manufacturing techniques, and future prospects for micro/nanorobots. The review explores three core functions: mobility, controllability, and load capacity, offering insights into designing high-performance MNRs.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateSep 23, 2024

ZJU researchers address oxidation issue of copper by laser writing towards in-situ integrated sensing

Researchers from Zhejiang University have developed a hybrid laser direct writing technique that enables the creation of functional copper interconnects and carbon-based sensors within a single integrated system. The process allows for real-time temperature monitoring over extended periods, ensuring optimal performance and reliability.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateSep 5, 2024

Advanced printing crafts precision scaffolds for tissue regeneration

Researchers developed core-shell microfibrous scaffolds that excel in rotator cuff repair, restoring natural morphology and mechanical properties. The acellular, in situ tissue engineering technology harnesses stem cell regenerative abilities to provide robust biological regeneration without cell seeding.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJul 24, 2024

Multifunctional droplet manipulation technology combining femtosecond laser-designed slippery surface and electrostatic interactions

A new technology combines femtosecond laser-designed lubricated slippery surfaces with electrostatic interactions to manipulate droplets. This allows for diverse working conditions and functions, including driving droplets on inclined surfaces, manipulating various liquids, and sorting particles.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJun 19, 2024

Polar-coordinate line-projection light-curing continuous 3D printing for ultra-thin multi-material tubular structures

Researchers developed a novel 3D printing technology that can print multi-material tubular structures as thin as 50 micrometers. The technology, called Polar-coordinate Line-projection Light-curing Production (PLLP), uses a rotating mandrel and patterned light illumination to create complex structures.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateApr 30, 2024

Control of temperature dependent viscosity for manufacturing of Bi-doped active fiber

Researchers developed a novel temperature-dependent viscosity mediated strategy to control Bi dopant deactivation during fiber drawing. A borate glass system with faster viscosity changing rate was created, resulting in the first demonstration of on-off gain in a Bi-doped borate fiber system.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateApr 16, 2024

In-situ alloying of NiTiNb shape memory alloys by additive manufacturing

Scientists at Shandong University have created a novel approach to fabricate high-performance NiTiNb shape memory alloys using laser powder bed fusion. The in-situ alloying process yields good mechanical and functional properties, surpassing conventional casting methods. By integrating material synthesis and structure forming, research...

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateApr 16, 2024

Pixelated non-volatile programmable photonic integrated circuits

The researchers achieved 20-level intermediate states of phase change materials using a micron-scale laser writing system. This allows for the demonstration of ultra-high flexibility in phase modulation and potential applications in neuromorphic photonics, optical computing, and reconfigurable metasurfaces.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateMar 21, 2024

Scientists open door to achieving high-precision 'slippery structural hydrogel'

Researchers introduce trehalose into hydrogels to form hydrogen bond interactions, improving dehydration resistance, lubrication performance, mechanical properties, and manufacturing accuracy. This discovery proposes a new design principle for high-precision manufacturing of hydrogel materials.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJan 15, 2024

Pioneering diamond manufacturing: Enhancing efficiency and precision with energy beam-based direct and assisted polishing techniques

Energy beam-based direct and assisted polishing technologies for diamonds improve surface quality and material removal rates, overcoming limitations of traditional methods. Researchers analyzed four latest polishing techniques, including laser polishing, ion beam polishing, plasma-assisted polishing, and laser-assisted polishing.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateDec 21, 2023

Additively manufactured Ti-Ta-Cu alloys: A potential replacement of Ti6Al4V for the next-generation load-bearing implants

Researchers have developed additively manufactured Ti-Ta-Cu alloys that exhibit improved biocompatibility and bacterial resistance, making them a promising alternative to traditional Ti6Al4V implants. The alloys were found to display remarkable synergistic effects in improving both in vivo biocompatibility and microbial resistance.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateNov 20, 2023

Oxygen vacancy boosting Fenton reaction: A novel approach to fight bacterial infection in bone scaffold

Scientists from Central South University develop a novel approach to address bacterial infection in bone transplantation by enriching H2O2 and amplifying the Fenton reaction. The technique enhances biocompatibility and safety, promising reduced transplant failures and post-operative complications.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 22, 2023

Unlocking innovation: Multistable mechanical metamaterials’ evolution in design, manufacturing, and applications

Multistable mechanical metamaterials can switch between multiple stable configurations under external loading, making them reusable and efficient for quick action. Their unique properties make them promising for various engineering applications, including energy absorption, soft actuators/robots, and wave control.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 10, 2023

Micro/nanoscale 4D printing revolution: Manufacturing high-resolution transformable 3D structures

Researchers introduce a game-changing technology that enables fabrication of high-resolution, transformable 3D structures at the micro/nanoscale using Two-photon polymerization-based (TTP-based) 4D printing. The technology has vast potential for applications in biomedicine, flexible electronics, soft robotics, and aerospace.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 9, 2023

The past and present of 3D-printed critical materials for rechargeable batteries

Recent research highlights the excellent electrochemical performance of critical 3D printing materials in rechargeable batteries. The study outlines the typical characteristics of major 3D printing methods used in fabricating electrochemical energy storage devices and discusses crucial materials for 3D printing of rechargeable batterie...

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 7, 2023