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International Journal of Extreme Manufacturing


The Tungsten-Silicone contact lens curing underwater drone blindness

Researchers have developed a soft, custom-molded acoustic contact lens that actively corrects outgoing sound waves before they pass through an autonomous drone's protective shell. The lens boosts sonar signal strength by up to 10 decibels while cutting background reverberation without draining extra battery power.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJun 16, 2026

Stretchable brain-inspired electronics erase the physical boundary between human and machine

Researchers have developed soft, brain-inspired electronics that can sense, store, and process information while conforming to biological tissues. These devices mimic the chemical processing of the human brain, executing complex tasks like heart rhythm classification at ultra-low voltages.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateJun 4, 2026

Printed oxygen "highways" shatter the 2D transistor speed limit

A research team has successfully removed the primary obstacle to post-silicon computing by creating a record-breaking electronic connection for atomic-thin materials. The new GaOx layer enables 'hybrid tunnelling' mechanism, reducing contact resistance and allowing transistors to operate at much lower voltages without sacrificing speed.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateMay 8, 2026

Don't build the engine, grow it: biohybrid miniature robots using living organisms

Researchers create living biohybrid miniature robots that solve traditional engineering trade-offs between structural rigidity and environmental adaptability. These biological engines utilize embodied intelligence to navigate complex terrains and achieve performance metrics rivaling state-of-the-art synthetics.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateApr 15, 2026

Programmable ‘smart stamp’ transfers microscopic chips to build 3D circuits

Researchers develop programmable system to selectively pick up and place delicate electronic components, enabling mass production of defect-free displays and 3D microchips. The 'smart stamp' technology uses localized heating to control a polymer's stickiness, allowing precise transfer of semiconductor chips and other materials.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateMar 24, 2026

Vibrating atomic tip sculpts 3D memory channels into fragile semiconductors

Prof. Yanquan Geng's team has devised a way to carve variable-depth, three-dimensional trenches into gallium antimonide using a microscopic tip vibrating thousands of times per second. This process improves the crystal's structural integrity and enables the creation of pristine 3D nanogrooves with controlled depths and widths.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateMar 15, 2026

Bioprinting muscle that knows how to align its cells just as in the human body

A research team from Xi'an Jiaotong University has developed a method to align cells in muscle tissue using electric forces during electrohydrodynamic bioprinting. This breakthrough allows for the creation of living muscle tissues with tightly aligned cells, enabling the production of functional muscle constructs.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateMar 2, 2026

Extreme manufacturing enables ultra-soft, ultra-small, high-density neural implants

Researchers propose a new design approach for intracortical electrodes that can record from many neurons at once without damaging them. The authors outline various manufacturing approaches, including advanced silicon micromachining and thermal fiber drawing, to create flexible devices with low stiffness.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateDec 17, 2025

Vibrating tools carve custom functional surfaces with precision and flexibility

Scientists at Tsinghua University introduce a new technique to carve complex shapes on material surfaces, enabling more design freedom and efficiency in surface design. The method uses high-speed vibrations to create convex microstructures that can change how a surface interacts with its environment.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateDec 3, 2025

Managing many errors at once: toward intelligent accuracy control in machine tools

Researchers explore ways to understand and control multiple errors affecting machine tool accuracy, combining traditional models with data-driven approaches and digital twin technology. This enables more integrated systems that can monitor themselves, predict changes, and adjust behavior automatically.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateDec 1, 2025

Korean researchers’ single memristor replaces both the driving transistor and storage capacitor in micro-LED

A team of Korean researchers has successfully integrated a single memristor into micro-LED pixels, replacing the traditional driving transistor and storage capacitor. This innovation enables more efficient and easier-to-build displays with improved brightness and color accuracy.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateNov 6, 2025

Built to heal, born to vanish: the promise of iron-manganese alloys in bone healing

Researchers have identified iron-manganese alloys as promising candidates for temporary bone fixation. These alloys combine strength, biocompatibility, and degradation properties, allowing them to support bone healing while degrading naturally. However, challenges remain, including controlling the release of manganese, which can pose t...

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateNov 5, 2025

A new post-processing route to improve tensile strength and ductility in 3d-printed alloys

A new post-processing route improves tensile strength and ductility in 3D-printed alloys by combining deep cryogenic treatment and laser shock peening. This method transforms the microscopic structure of 3D-printed metals, relieving internal stresses and enhancing mechanical resilience.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 22, 2025

High-throughput inkless printing: Laser-generated dry aerosols enable green manufacturing of electronics

Researchers have developed Laser Ablation Dry Aerosol Printing (LADAP) that generates nanoparticles from solid targets using pulsed laser ablation, enabling the printing of metals and oxides without inks. The technique produces structures with fine-resolution microstructures and thick deposition within a high-throughput process.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 16, 2025

Scientists use single-step laser ablation to fabricate ultra-uniform structures smaller than 50 nanometers

Researchers at Sun Yat-sen University create a new method for fabricating ultra-uniform surface structures with features as small as 46 nanometers. The technique uses a carefully tuned femtosecond laser under water immersion, overcoming the challenge of creating uniform nanostructures smaller than 100 nanometers.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 16, 2025

An aircell hydrogel for ultra-sensitive human-machine interaction

Researchers developed an ultra-sensitive hydrogel for human-machine interaction, achieving high-accuracy collaboration in remote surgical operations and virtual reality. The AirCell Hydrogel boasts a smooth surface and porous interior structure, allowing it to detect various human motions with exceptional accuracy.

SourceInternational Journal of Extreme Manufacturing·JournalInternational Journal of Extreme Manufacturing·DateOct 16, 2025